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bj_power/bj_power_mes/internal/logic/processflow.go
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package logic
import (
"context"
"errors"
"fmt"
"sort"
"time"
"bj_power_mes/ent"
"bj_power_mes/ent/processflow"
"bj_power_mes/ent/processstep"
"bj_power_mes/ent/station"
"bj_power_mes/ent/stepcriterion"
"bj_power_mes/ent/workorder"
"bj_power_mes/ent/workpieceprocess"
)
// ---------- 工艺流程(块3 ----------
// FlowReq 工艺流程保存请求(流程=菜谱,只描述"怎么干"
// Stations:绑定工位列表(可多选,一个流程可绑多个工位)。
type FlowReq struct {
Id int `json:"id"`
Name string `json:"name"`
Stations []int `json:"stations"`
PdfFile string `json:"pdfFile"`
Status string `json:"status"`
Remark string `json:"remark"`
Steps []StepItemReq `json:"steps"`
}
// FlowVO 工艺流程视图(含工序步骤 + 绑定该流程的工位号)
type FlowVO struct {
Id int `json:"id"`
Name string `json:"name"`
PdfFile string `json:"pdfFile"`
Status string `json:"status"`
Remark string `json:"remark"`
Stations []int `json:"stations"`
Steps []*ProcessStepTemplate `json:"steps"`
CreatedAt time.Time `json:"createdAt"`
}
// ListFlows 查询工艺流程(可按工位号过滤:只认「关联工位」页的绑定关系 station.flow_id
// page>0 时真分页返回 map{total,list,page,pageSize}(管理页用);page=0 全量数组(工位终端兼容)
func (s *Service) ListFlows(ctx context.Context, stationNo, page, pageSize int) (any, error) {
q := s.ctx.EntClient.ProcessFlow.Query().
Order(ent.Asc(processflow.FieldID))
flows, err := q.All(ctx)
if err != nil {
return nil, err
}
stations, _ := s.ctx.EntClient.Station.Query().All(ctx)
flowToStations := map[int][]int{}
for _, st := range stations {
if st.FlowId > 0 {
flowToStations[st.FlowId] = append(flowToStations[st.FlowId], st.StationNo)
}
}
out := make([]*FlowVO, 0, len(flows))
for _, f := range flows {
// 过滤:指定工位号时,只返回绑定了该工位的流程
if stationNo > 0 {
hit := false
for _, st := range flowToStations[f.ID] {
if st == stationNo {
hit = true
break
}
}
if !hit {
continue
}
}
vo := &FlowVO{
Id: f.ID, Name: f.Name,
PdfFile: f.PdfFile, Status: f.Status, Remark: f.Remark,
Stations: []int{}, Steps: s.flowSteps(ctx, f.ID), CreatedAt: f.CreatedAt,
}
if list, ok := flowToStations[f.ID]; ok {
vo.Stations = list
}
out = append(out, vo)
}
if page > 0 {
total := len(out)
start := (page - 1) * pageSize
if start > total {
start = total
}
end := start + pageSize
if end > total {
end = total
}
return map[string]any{"total": total, "list": out[start:end], "page": page, "pageSize": pageSize}, nil
}
return out, nil
}
// SaveFlow 保存工艺流程(可一次绑定多个工位)。
// 约束:① 绑定工位必须已存在(工位主数据由数据库维护,本接口不自动创建);
// ② 一个工位同时只能绑定一个流程(保存时直接覆盖旧绑定);
// ③ 停用流程不再自动解绑工位(绑定关系由本保存接口显式维护,启停只切流程状态)。
func (s *Service) SaveFlow(ctx context.Context, req FlowReq, operator string) error {
if req.Name == "" {
return errors.New("流程名称必填")
}
// 解析绑定工位列表
seen := map[int]bool{}
stations := []int{}
for _, no := range req.Stations {
if no < 1 || seen[no] {
continue
}
seen[no] = true
stations = append(stations, no)
}
status := req.Status
if status == "" {
status = "ACTIVE"
}
if status != "ACTIVE" && status != "INACTIVE" {
return errors.New("非法状态")
}
// 绑定语义(2026-09-08 定稿):直接更换——一个工位只有一条关联数据,
// 保存时所选工位一律改绑到本流程(覆盖旧绑定),不再报"已被启用流程绑定"冲突。
var flowID int
if req.Id > 0 {
upd := s.ctx.EntClient.ProcessFlow.UpdateOneID(req.Id).
SetName(req.Name).SetStatus(status).SetRemark(req.Remark)
if req.PdfFile != "" {
upd.SetPdfFile(req.PdfFile)
}
if _, err := upd.Save(ctx); err != nil {
return err
}
flowID = req.Id
} else {
f, err := s.ctx.EntClient.ProcessFlow.Create().
SetName(req.Name).SetPdfFile(req.PdfFile).
SetStatus(status).SetRemark(req.Remark).Save(ctx)
if err != nil {
return err
}
flowID = f.ID
}
// 绑定同步:把绑定列表整体指向该流程(旧绑定该流程但不在列表内的工位解绑)
boundNow, _ := s.ctx.EntClient.Station.Query().Where(station.FlowId(flowID)).All(ctx)
for _, st := range boundNow {
if !seen[st.StationNo] {
_, _ = s.ctx.EntClient.Station.UpdateOneID(st.ID).SetFlowId(0).Save(ctx)
}
}
for _, no := range stations {
if err := s.syncStationFlow(ctx, no, flowID); err != nil {
return err
}
}
// 覆盖式重建该流程的工序步骤及考核标准
_, _ = s.ctx.EntClient.ProcessStep.Delete().Where(processstep.FlowId(flowID)).Exec(ctx)
for _, st := range req.Steps {
if st.Name == "" {
continue
}
rec, err := s.ctx.EntClient.ProcessStep.Create().
SetFlowId(flowID).SetSeq(st.Seq).SetName(st.Name).
SetCollectType(st.CollectType).SetIsTorque(st.IsTorque).SetNeedCheck(st.NeedCheck).
SetRemark(st.Remark).SetAttachment(st.Attachment).Save(ctx)
if err != nil {
return err
}
_, _ = s.ctx.EntClient.StepCriterion.Delete().Where(stepcriterion.StepId(rec.ID)).Exec(ctx)
for _, c := range st.Criteria {
if c.Name == "" || c.Logic == "" || c.Logic == "NONE" {
continue
}
b := s.ctx.EntClient.StepCriterion.Create().
SetStepId(rec.ID).SetName(c.Name).SetUnit(c.Unit).SetLogic(c.Logic).SetTarget(c.Target)
if c.Min != nil {
b = b.SetMin(*c.Min)
}
if c.Max != nil {
b = b.SetMax(*c.Max)
}
if err := b.Exec(ctx); err != nil {
return err
}
}
}
s.ctx.EventLog.Write(ctx, "process.flow.save", "", operator, "process_flow", "", "维护工艺流程",
map[string]any{"flowId": flowID, "stations": stations, "steps": len(req.Steps)})
return nil
}
// syncStationFlow 同步工位绑定:工位 stationNo 绑定到 flowID(工位不存在时报错,不自动创建)
func (s *Service) syncStationFlow(ctx context.Context, stationNo, flowID int) error {
st, err := s.ctx.EntClient.Station.Query().Where(station.StationNo(stationNo)).First(ctx)
if err != nil {
return fmt.Errorf("工位 %d 不存在,请先在工位主数据中维护", stationNo)
}
_, err = s.ctx.EntClient.Station.UpdateOneID(st.ID).SetFlowId(flowID).Save(ctx)
return err
}
func (s *Service) DeleteFlow(ctx context.Context, id int, operator string) error {
// 删除前先解除所有工位绑定,再清步骤与流程本身
_, _ = s.ctx.EntClient.Station.Update().
Where(station.FlowId(id)).
SetFlowId(0).Save(ctx)
_, _ = s.ctx.EntClient.ProcessStep.Delete().Where(processstep.FlowId(id)).Exec(ctx)
s.ctx.EventLog.Write(ctx, "process.flow.delete", "", operator, "process_flow", "", "删除工艺流程", map[string]any{"flowId": id})
return s.ctx.EntClient.ProcessFlow.DeleteOneID(id).Exec(ctx)
}
// flowSteps 查询某流程的工序步骤(含考核标准)
func (s *Service) flowSteps(ctx context.Context, flowId int) []*ProcessStepTemplate {
steps, _ := s.ctx.EntClient.ProcessStep.Query().
Where(processstep.FlowId(flowId)).Order(ent.Asc(processstep.FieldSeq)).All(ctx)
out := make([]*ProcessStepTemplate, 0, len(steps))
for _, st := range steps {
t := &ProcessStepTemplate{
ID: st.ID, Seq: st.Seq,
Name: st.Name, CollectType: st.CollectType, IsTorque: st.IsTorque, NeedCheck: st.NeedCheck,
Remark: st.Remark, Attachment: st.Attachment, Criteria: []CriterionVO{},
}
crits, _ := s.ctx.EntClient.StepCriterion.Query().
Where(stepcriterion.StepId(st.ID)).All(ctx)
for _, c := range crits {
t.Criteria = append(t.Criteria, CriterionVO{
ID: c.ID, Name: c.Name, Unit: c.Unit, Logic: c.Logic,
Target: c.Target, Min: c.Min, Max: c.Max,
})
}
out = append(out, t)
}
return out
}
// ---------- 工位主数据(块3 ----------
type StationReq struct {
Id int `json:"id"`
StationNo int `json:"stationNo"`
Name string `json:"name"`
StationType *string `json:"stationType"`
FlowId *int `json:"flowId"`
}
type StationVO struct {
Id int `json:"id"`
StationNo int `json:"stationNo"`
Name string `json:"name"`
FlowId int `json:"flowId"`
FlowName string `json:"flowName"`
StationType string `json:"stationType"`
Status string `json:"status"`
}
func (s *Service) ListStations(ctx context.Context) ([]*StationVO, error) {
stas, err := s.ctx.EntClient.Station.Query().Order(ent.Asc(station.FieldStationNo)).All(ctx)
if err != nil {
return nil, err
}
flows, _ := s.ctx.EntClient.ProcessFlow.Query().All(ctx)
flowMap := map[int]*ent.ProcessFlow{}
for _, f := range flows {
flowMap[f.ID] = f
}
out := make([]*StationVO, 0, len(stas))
for _, st := range stas {
vo := &StationVO{Id: st.ID, StationNo: st.StationNo, Name: st.Name, FlowId: st.FlowId, StationType: st.StationType, Status: st.Status}
if f, ok := flowMap[st.FlowId]; ok {
vo.FlowName = f.Name
}
out = append(out, vo)
}
return out, nil
}
// SaveStation 维护工位:只改名称/绑定流程。工位主数据由数据库维护,本接口不新增工位。
func (s *Service) SaveStation(ctx context.Context, req StationReq, operator string) error {
if req.StationNo <= 0 {
return errors.New("工位号非法")
}
st, err := s.ctx.EntClient.Station.Query().Where(station.StationNo(req.StationNo)).First(ctx)
if err != nil {
return fmt.Errorf("工位 %d 不存在,请先在工位主数据中维护", req.StationNo)
}
// 仅改名称:flowId 不传(nil)保留原绑定;0=解绑;>0=绑定指定启用流程
upd := s.ctx.EntClient.Station.UpdateOneID(st.ID).SetName(req.Name)
if req.StationType != nil {
t := *req.StationType
if t != "LINE" && t != "OFFLINE" {
return errors.New("工位类型仅支持 LINE/OFFLINE")
}
upd.SetStationType(t)
}
if req.FlowId != nil {
fid := *req.FlowId
if fid > 0 {
flow, fErr := s.ctx.EntClient.ProcessFlow.Get(ctx, fid)
if fErr != nil {
return errors.New("所选工艺流程不存在")
}
if flow.Status != "ACTIVE" {
return errors.New("该工艺流程已停用,请先启用后再绑定工位")
}
upd.SetFlowId(fid)
} else {
upd.SetFlowId(0)
}
}
if _, err := upd.Save(ctx); err != nil {
return err
}
s.ctx.EventLog.Write(ctx, "station.save", "", operator, "station", "", "维护工位",
map[string]any{"stationNo": req.StationNo})
return nil
}
// SetFlowStatus 工艺流程启用/停用。
// 新语义:绑定关系由「保存流程」显式维护(一个流程可绑多工位),启停只切换流程状态,
// 不再自动解绑/绑定工位;停用流程对已绑定工位不可用(工位取步骤时按 ACTIVE 过滤)。
func (s *Service) SetFlowStatus(ctx context.Context, id int, status, operator string) error {
if id <= 0 {
return errors.New("缺少 id")
}
if status != "ACTIVE" && status != "INACTIVE" {
return errors.New("非法状态")
}
flow, err := s.ctx.EntClient.ProcessFlow.Get(ctx, id)
if err != nil {
return errors.New("工艺流程不存在")
}
if flow.Status == status {
return nil
}
// 启用无需额外动作:绑定由保存流程时校验(一个工位不会被两个启用流程占用)
if err := s.ctx.EntClient.ProcessFlow.UpdateOneID(id).SetStatus(status).Exec(ctx); err != nil {
return err
}
action := "停用工艺流程"
if status == "ACTIVE" {
action = "启用工艺流程"
}
s.ctx.EventLog.Write(ctx, "process.flow.status", "", operator, "process_flow", "", action, map[string]any{"flowId": id, "status": status, "name": flow.Name})
return nil
}
// ---------- 工位任务(块4/5:工位终端拉取) ----------
func (s *Service) StationTask(ctx context.Context, stationNo int) (map[string]any, error) {
st, err := s.ctx.EntClient.Station.Query().Where(station.StationNo(stationNo)).First(ctx)
if err != nil {
return nil, errors.New("工位不存在或未配置")
}
orderNos := []string{}
wos, _ := s.ctx.EntClient.WorkOrder.Query().
Where(workorder.StatusIn("CREATED", "RELEASED", "IN_PROGRESS")).
Order(ent.Asc(workorder.FieldID)).Limit(10).All(ctx)
for _, w := range wos {
orderNos = append(orderNos, w.WorkOrderNo)
}
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// M4:工位终端按「本工位绑定的工艺流程」驱动。
// 产线定义 = 关联工位(station.flow_id+ 工位号 1→12 顺序,已无独立"工艺路线/路线段"对象。
// 本工位要干哪些步骤,完全取决于 station.flow_id 指向的流程图,工单的 processSeq 只决定走哪些工位。
activeFlowId := st.FlowId
var flow *ent.ProcessFlow
if activeFlowId > 0 {
flow, _ = s.ctx.EntClient.ProcessFlow.Get(ctx, activeFlowId)
}
steps := []*ProcessStepTemplate{}
if flow != nil && flow.Status == "ACTIVE" {
steps = s.flowSteps(ctx, flow.ID)
}
return map[string]any{
2026-09-15 16:37:39 +08:00
"stationNo": st.StationNo,
"stationName": st.Name,
"flowId": activeFlowId,
"flow": flow,
"flowActive": flow != nil && flow.Status == "ACTIVE",
"steps": steps,
"orderNos": orderNos,
}, nil
}
// WorkloadRow 绩效/工作量聚合行(按人/按工位/明细三视图共用)
// 前端按 camelCase 读取,必须显式标注 json tag(否则 Go 默认序列化为 PascalCase 导致列空白)
type WorkloadRow struct {
Operator string `json:"operator"`
StationNo string `json:"stationNo"`
Date string `json:"date"`
ProcessCode int `json:"processCode"`
ProcessName string `json:"processName"`
DoneCount int `json:"doneCount"`
OkCount int `json:"okCount"`
NgCount int `json:"ngCount"`
// Item M 绩效效率:作业时长取自 workpiece_process.duration_sec
TotalDurationSec int `json:"totalDurationSec"` // 累计作业时长(秒)
AvgDurationSec int `json:"avgDurationSec"` // 平均作业时长(秒)=累计/完成数
Efficiency float64 `json:"efficiency"` // 效率(件/小时)=完成数/(累计时长/3600)
}
// finalizeWorkloadRow 由累计作业时长与完成数派生平均作业时长与效率
func finalizeWorkloadRow(r *WorkloadRow) {
if r.DoneCount > 0 {
r.AvgDurationSec = r.TotalDurationSec / r.DoneCount
}
if r.TotalDurationSec > 0 {
r.Efficiency = float64(r.DoneCount) / (float64(r.TotalDurationSec) / 3600.0)
}
}
func (s *Service) Workload(ctx context.Context, operator, stationNo, from, to string,
opPage, opSize, stPage, stSize, detPage, detSize int) (map[string]any, error) {
q := s.ctx.EntClient.WorkpieceProcess.Query()
if operator != "" {
q = q.Where(workpieceprocess.Operator(operator))
}
if stationNo != "" {
q = q.Where(workpieceprocess.StationNo(stationNo))
}
if from != "" {
if f, err := time.Parse("2006-01-02", from); err == nil {
q = q.Where(workpieceprocess.CreatedAtGTE(f))
}
}
if to != "" {
if t, err := time.Parse("2006-01-02", to); err == nil {
q = q.Where(workpieceprocess.CreatedAtLT(t.Add(24 * time.Hour)))
}
}
rows, err := q.All(ctx)
if err != nil {
return nil, err
}
type key struct {
op, station, date string
code int
}
agg := map[key]*WorkloadRow{}
for _, r := range rows {
k := key{r.Operator, r.StationNo, r.CreatedAt.Format("2006-01-02"), r.ProcessCode}
row, ok := agg[k]
if !ok {
row = &WorkloadRow{Operator: r.Operator, StationNo: r.StationNo, Date: k.date, ProcessCode: r.ProcessCode, ProcessName: r.ProcessName}
agg[k] = row
}
row.DoneCount++
row.TotalDurationSec += r.DurationSec
if r.Result == "OK" {
row.OkCount++
} else {
row.NgCount++
}
}
list := make([]*WorkloadRow, 0, len(agg))
for _, v := range agg {
list = append(list, v)
}
sort.Slice(list, func(i, j int) bool {
if list[i].Operator != list[j].Operator {
return list[i].Operator < list[j].Operator
}
if list[i].StationNo != list[j].StationNo {
return list[i].StationNo < list[j].StationNo
}
if list[i].Date != list[j].Date {
return list[i].Date < list[j].Date
}
return list[i].ProcessCode < list[j].ProcessCode
})
// 三个视图分别聚合(2026-09-08 绩效报表改造:按人/按工位/明细,各自真分页)
byOpAgg := map[string]*WorkloadRow{}
byStAgg := map[string]*WorkloadRow{}
for _, v := range list {
opKey := v.Operator
if o, ok := byOpAgg[opKey]; ok {
o.DoneCount += v.DoneCount
o.OkCount += v.OkCount
o.NgCount += v.NgCount
o.TotalDurationSec += v.TotalDurationSec
} else {
byOpAgg[opKey] = &WorkloadRow{Operator: v.Operator, DoneCount: v.DoneCount, OkCount: v.OkCount, NgCount: v.NgCount, TotalDurationSec: v.TotalDurationSec}
}
stKey := v.StationNo
if o, ok := byStAgg[stKey]; ok {
o.DoneCount += v.DoneCount
o.OkCount += v.OkCount
o.NgCount += v.NgCount
o.TotalDurationSec += v.TotalDurationSec
} else {
byStAgg[stKey] = &WorkloadRow{StationNo: v.StationNo, DoneCount: v.DoneCount, OkCount: v.OkCount, NgCount: v.NgCount, TotalDurationSec: v.TotalDurationSec}
}
}
paginate := func(all []*WorkloadRow, page, size int) (int, []*WorkloadRow) {
total := len(all)
start := (page - 1) * size
if start > total {
start = total
}
end := start + size
if end > total {
end = total
}
return total, all[start:end]
}
byOpList := make([]*WorkloadRow, 0, len(byOpAgg))
for _, v := range byOpAgg {
finalizeWorkloadRow(v)
byOpList = append(byOpList, v)
}
sort.Slice(byOpList, func(i, j int) bool { return byOpList[i].Operator < byOpList[j].Operator })
byStList := make([]*WorkloadRow, 0, len(byStAgg))
for _, v := range byStAgg {
finalizeWorkloadRow(v)
byStList = append(byStList, v)
}
sort.Slice(byStList, func(i, j int) bool { return byStList[i].StationNo < byStList[j].StationNo })
// 明细视图:按 (操作人,工位,日期,工序) 聚合,与前端明细表列(date/doneCount/okCount/ngCount)对齐
for _, v := range list {
finalizeWorkloadRow(v)
}
opTotal, byOpPage := paginate(byOpList, opPage, opSize)
stTotal, byStPage := paginate(byStList, stPage, stSize)
detTotal, detList := paginate(list, detPage, detSize)
return map[string]any{
"byOperator": map[string]any{"total": opTotal, "list": byOpPage},
"byStation": map[string]any{"total": stTotal, "list": byStPage},
"detail": map[string]any{"total": detTotal, "list": detList},
}, nil
}