137 lines
10 KiB
SQL
137 lines
10 KiB
SQL
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-- ============================================================================
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-- 磨床自动化单元 - 数据库种子数据
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-- ============================================================================
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-- 设备清单：
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-- 1. 接驳台-1 Dock-1 42位，工件入线/出线口（面向产线，从左到右编号）
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-- 2. 接驳台-2 Dock-2 42位，工件入线/出线口
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-- 3. 磨床 Grinder 1位，支持换料协议(exchange=true)
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-- 4. 换向机构 TurnTable 1位，支持换料（方形件换向）
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-- 5. 清洗 Wash 1位，复用AirBlow信号M2130-M2139
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-- 6. 缓存台 Cache 1位，全检台满时暂存
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-- 7. 全检台 FullCheck 2位，纯人工检测
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-- 8. 机器人 Robot 搬运设备，slotCount=0，双夹持(dualGrip=true)，串行互斥
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-- ============================================================================
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-- 注意：执行本文件前请先执行 signals.sql 初始化信号表
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-- 清理旧数据（谨慎执行）
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DELETE FROM manual_action;
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DELETE FROM event_log;
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DELETE FROM job_step_instance;
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DELETE FROM task_log;
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DELETE FROM task;
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DELETE FROM job_step_decision;
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DELETE FROM job_step_action;
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DELETE FROM job_step_signal;
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DELETE FROM job_step_resource;
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DELETE FROM job_step;
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DELETE FROM job;
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DELETE FROM work_order;
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DELETE FROM resource_lock;
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DELETE FROM equipment_signal;
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DELETE FROM equipment_slot;
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DELETE FROM equipment;
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DELETE FROM equipment_type;
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DELETE FROM product_type;
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DELETE FROM recipe_step_decision;
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DELETE FROM recipe_step_action;
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DELETE FROM recipe_step_signal;
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DELETE FROM recipe_step_resource;
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DELETE FROM recipe_step;
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DELETE FROM recipe;
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DELETE FROM inspection_image;
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-- ========== 1. 设备类型 ==========
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INSERT INTO equipment_type (id, code, name, movable, default_capacity) VALUES
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(1, 'DOCK', '接驳台', false, 42),
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(2, 'GRINDER', '磨床', false, 1),
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(3, 'TURN_TABLE', '换向机构', false, 1),
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(4, 'AIR_BLOW', '清洗', false, 1),
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(5, 'CACHE', '缓存台', false, 1),
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(6, 'FULL_CHECK', '全检台', false, 2),
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(7, 'ROBOT', '搬运机器人', true, 0);
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-- ========== 2. 设备实例 ==========
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INSERT INTO equipment (id, name, equipment_type_id, status, slot_count, exchange, batch, dual_grip, ip_address, location, done_signal_name, ng_signal_name, remark) VALUES
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(1, '接驳台-1', 1, 'IDLE', 42, false, false, false, '', '入线/出线口（左）', '', '', '接驳台1号，42位'),
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(2, 'Grinder-01', 2, 'IDLE', 1, true, false, false, '', '磨削工位', 'GrinderMachiningDone', '', '单工位，支持换料'),
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(3, 'TurnTable-01', 3, 'IDLE', 1, true, false, false, '', '换向工位', '', '', '单工位，方形件换向'),
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(4, 'AirBlow-01', 4, 'IDLE', 1, false, false, false, '', '清洗工位', 'AirBlowCompleteDone', '', '复用AirBlow信号M2130-M2139'),
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(5, 'Cache-01', 5, 'IDLE', 1, false, false, false, '', '缓存区', '', '', '1位缓存，全检台满时暂存'),
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(6, 'FullCheck-01', 6, 'IDLE', 2, false, false, false, '', '全检工位', 'FullCheckInspectDone', '', '2位，纯人工检测'),
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(7, 'Robot-01', 7, 'IDLE', 0, false, false, true, '', '搬运区', '', '', '搬运机器人，双夹持，串行互斥'),
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(8, '接驳台-2', 1, 'IDLE', 42, false, false, false, '', '入线/出线口（右）', '', '', '接驳台2号，42位');
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-- ========== 3. 设备槽位 ==========
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-- 接驳台-1 (equipment_id=1): 槽位 1-42
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-- 接驳台-2 (equipment_id=8): 槽位 1-42
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INSERT INTO equipment_slot (id, equipment_id, slot_no, status)
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SELECT s, 1, s, 'EMPTY' FROM generate_series(1, 42) AS s;
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INSERT INTO equipment_slot (id, equipment_id, slot_no, status)
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SELECT s + 42, 8, s, 'EMPTY' FROM generate_series(1, 42) AS s;
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INSERT INTO equipment_slot (id, equipment_id, slot_no, status) VALUES
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(85, 2, 1, 'EMPTY'), -- Grinder-01
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(86, 3, 1, 'EMPTY'), -- TurnTable-01
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(87, 4, 1, 'EMPTY'), -- AirBlow-01
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(88, 5, 1, 'EMPTY'), -- Cache-01 槽位1（1位缓存）
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(89, 6, 1, 'EMPTY'), (90, 6, 2, 'EMPTY'); -- FullCheck-01 槽位1-2（2位全检）
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-- Robot-01 无槽位（slotCount=0，搬运设备）
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-- ========== 4. 工艺路线 ==========
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-- 缸体工艺：OP10接驳台上料 → OP20磨床磨削 → OP30清洗 → OP35全检台容量判断 → OP40全检检测 / OP50缓存暂存 → OP40回流 → OP60接驳台下料
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-- 配油盘工艺：OP10接驳台上料 → OP20换向机构换向 → OP25磨床磨削 → OP30清洗 → OP35全检台容量判断 → OP40全检检测 / OP50缓存暂存 → OP40回流 → OP60接驳台下料
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-- 全检台满时：OP35 → OP50缓存暂存 → OP35回流判断
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INSERT INTO recipe (id, name, code, version, "desc", is_active) VALUES
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(1, '缸体工艺', 'GRINDER-RND', 1, '缸体标准工艺流程：接驳台→磨床→清洗→全检台容量判断→全检/缓存→下料', true),
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(2, '配油盘工艺', 'GRINDER-SQR', 1, '配油盘标准工艺流程：接驳台→换向机构→磨床→清洗→全检台容量判断→全检/缓存→下料', true);
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-- === 缸体 Recipe (id=1) 工艺步骤 ===
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-- OP10 接驳台上料（Dock取毛坯）
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-- OP20 磨床磨削（直接放入磨床，无需换向机构换向）
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-- OP30 工件清洗（放清洗工位→发AirBlowStartReq→等AirBlowCompleteDone→取回）
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-- OP35 全检台容量判断（决策步骤：有空位→OP40 全检检测；已满→OP50 缓存暂存）
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-- OP40 全检检测（放全检台，等待检测完成信号）
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-- OP50 缓存暂存（全检台满时暂存到缓存台，等全检台有空位后回流OP35重新判断）
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-- OP60 接驳台下料（成品放回接驳台）
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INSERT INTO recipe_step (id, recipe_id, step_id, step_name, step_index, step_type, resource_type, next_step_default, "desc") VALUES
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(1, 1, 'OP10', '接驳台上料', 10, 'LOAD_DOCK', 'DOCK', 'OP20', '从接驳台取毛坯'),
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(2, 1, 'OP20', '磨床磨削', 20, 'OPERATION', 'GRINDER', 'OP30', '缸体直接放入磨床磨削；有料判断由系统槽位状态决定'),
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(3, 1, 'OP30', '工件清洗', 30, 'AIR_BLOW', '', 'OP35', '机器人放料到清洗工位→发AirBlowStartReq→等AirBlowCompleteDone→取回'),
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(4, 1, 'OP35', '全检台容量判断', 35, 'DECISION', '', 'OP40', '判断全检台是否有空位：有空位→OP40全检；已满→OP50缓存'),
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(5, 1, 'OP40', '全检检测', 40, 'OPERATION', 'FULL_CHECK', 'OP60', '放全检台等待检测完成'),
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(6, 1, 'OP50', '缓存暂存', 50, 'BUFFER_STAGE','CACHE', 'OP35', '全检台满时暂存到缓存台；处理完后回流OP35重新判断'),
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(7, 1, 'OP60', '接驳台下料', 60, 'UNLOAD_DOCK', 'DOCK', '', '成品放回接驳台');
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-- === 配油盘 Recipe (id=2) 工艺步骤 ===
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-- 与缸体区别：OP20 换向机构换向后再 OP25 磨床磨削
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INSERT INTO recipe_step (id, recipe_id, step_id, step_name, step_index, step_type, resource_type, next_step_default, "desc") VALUES
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(8, 2, 'OP10', '接驳台上料', 10, 'LOAD_DOCK', 'DOCK', 'OP20', '从Dock接驳台取毛坯'),
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(9, 2, 'OP20', '换向机构换向', 20, 'OPERATION', 'TURN_TABLE', 'OP25', '配油盘放换向机构，PLC自动旋转换向，完成后取回'),
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(10, 2, 'OP25', '磨床磨削', 25, 'OPERATION', 'GRINDER', 'OP30', '换向后的配油盘放入磨床磨削；有料判断由系统槽位状态决定'),
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(11, 2, 'OP30', '工件清洗', 30, 'AIR_BLOW', '', 'OP35', '机器人放料到清洗工位→发AirBlowStartReq→等AirBlowCompleteDone→取回'),
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(12, 2, 'OP35', '全检台容量判断', 35, 'DECISION', '', 'OP40', '判断全检台是否有空位：有空位→OP40全检；已满→OP50缓存'),
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(13, 2, 'OP40', '全检检测', 40, 'OPERATION', 'FULL_CHECK', 'OP60', '放全检台等待检测完成'),
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(14, 2, 'OP50', '缓存暂存', 50, 'BUFFER_STAGE','CACHE', 'OP35', '全检台满时暂存到缓存台；处理完后回流OP35重新判断'),
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(15, 2, 'OP60', '接驳台下料', 60, 'UNLOAD_DOCK', 'DOCK', '', '成品放回接驳台');
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-- ========== 5. 产品类型（8种：4个型号 × 2种形状） ==========
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-- 缸体（GENERAL）：无需换向，关联圆形件工艺
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INSERT INTO product_type (id, name, code, category, recipe_id, cnc_machine_ids, temp_slot_quota, is_active, remark) VALUES
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(1, '缸体-HD-A6VM107', 'PART-RND-107', '缸体', 1, '[]', 3, true, '缸体 HD-A6VM107，直接磨削无需换向'),
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(2, '缸体-HD-A6VM160', 'PART-RND-160', '缸体', 1, '[]', 3, true, '缸体 HD-A6VM160，直接磨削无需换向'),
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(3, '缸体-HD-A6VM200', 'PART-RND-200', '缸体', 1, '[]', 3, true, '缸体 HD-A6VM200，直接磨削无需换向'),
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(4, '缸体-HD-A6VM215', 'PART-RND-215', '缸体', 1, '[]', 3, true, '缸体 HD-A6VM215，直接磨削无需换向');
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-- 配油盘（SQUARE）：需换向，关联方形件工艺
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INSERT INTO product_type (id, name, code, category, recipe_id, cnc_machine_ids, temp_slot_quota, is_active, remark) VALUES
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(5, '配油盘-HD-A6VM107', 'PART-SQR-107', '配油盘', 2, '[]', 3, true, '配油盘 HD-A6VM107，需换向机构换向后再磨削'),
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(6, '配油盘-HD-A6VM160', 'PART-SQR-160', '配油盘', 2, '[]', 3, true, '配油盘 HD-A6VM160，需换向机构换向后再磨削'),
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(7, '配油盘-HD-A6VM200', 'PART-SQR-200', '配油盘', 2, '[]', 3, true, '配油盘 HD-A6VM200，需换向机构换向后再磨削'),
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(8, '配油盘-HD-A6VM215', 'PART-SQR-215', '配油盘', 2, '[]', 3, true, '配油盘 HD-A6VM215，需换向机构换向后再磨削');
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-- 重置序列
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SELECT setval('equipment_type_id_seq', (SELECT MAX(id) FROM equipment_type));
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SELECT setval('equipment_id_seq', (SELECT MAX(id) FROM equipment));
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SELECT setval('equipment_slot_id_seq', (SELECT MAX(id) FROM equipment_slot));
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SELECT setval('recipe_id_seq', (SELECT MAX(id) FROM recipe));
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SELECT setval('recipe_step_id_seq', (SELECT MAX(id) FROM recipe_step));
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SELECT setval('product_type_id_seq', (SELECT MAX(id) FROM product_type));
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