211 lines
7.0 KiB
Go
211 lines
7.0 KiB
Go
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package processor
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import (
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"context"
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"fmt"
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"log/slog"
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"bj_power_mes/constants"
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"bj_power_mes/ent"
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"bj_power_mes/ent/workorderpart"
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"bj_power_mes/internal/cnc"
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"bj_power_mes/internal/preload"
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"bj_power_mes/internal/processor/actor"
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"bj_power_mes/internal/processor/eventloop"
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"bj_power_mes/internal/processor/station"
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"bj_power_mes/internal/robot"
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"bj_power_mes/internal/sse"
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goplc "bjhardman.cn/bjhardman/goplc"
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)
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// ProductionLine 生产产线聚合（Actor + SignalRouter + TempStoreActor）
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type ProductionLine struct {
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Actors map[int]actor.MachineActor
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Stations map[int]station.Station
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SignalRouter *actor.SignalRouter
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TempStore *actor.TempStoreActor
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}
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// BuildProductionLine 从 DB 设备表构建 Actor 产线。
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// onDone/onInspect/onSlotFree 回调在 Actor 信号处理后触发，用于投递事件到 EventLoop。
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func BuildProductionLine(
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ctx context.Context,
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entClient *ent.Client,
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dbState *eventloop.DBState,
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plc goplc.Client,
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robotCtrl *robot.Controller,
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onDone actor.OnMachineEventFunc,
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onInspect actor.OnInspectionEventFunc,
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onSlotFree actor.OnSlotFreeFunc,
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sseHandler *sse.Handler,
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) (*ProductionLine, error) {
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doneSignals, ngSignals := buildSignalMaps(ctx, entClient)
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signalRouter := actor.NewSignalRouter(plc)
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machineActors := make(map[int]actor.MachineActor)
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equipments, err := entClient.Equipment.Query().WithEquipmentType().All(ctx)
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if err != nil {
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slog.Error("factory: query equipment failed, production line cannot start", "error", err)
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return nil, fmt.Errorf("query equipment: %w", err)
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}
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for _, eq := range equipments {
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isInsp := eq.Edges.EquipmentType.Code == "INSPECTION" || eq.Edges.EquipmentType.Code == "SAMPLING"
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signalCh := signalRouter.Watch(eq.ID, doneSignals[eq.ID], ngSignals[eq.ID])
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cfg := actor.MachineActorConfig{
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ID: eq.ID,
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Type: string(eq.Edges.EquipmentType.Code),
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Capacity: eq.SlotCount,
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Batch: eq.Batch,
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Inspection: isInsp,
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SignalCh: signalCh,
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DB: dbState,
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OnDone: onDone,
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OnInspect: onInspect,
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OnSlotFree: onSlotFree,
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}
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a := actor.NewMachineActor(cfg)
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machineActors[eq.ID] = a
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go a.Run(ctx)
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}
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configureActorProductTypes(ctx, entClient, machineActors)
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tempStoreActor := actor.NewTempStoreActor(dbState.TempSlotCapacity(ctx), dbState,
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actor.WithTempStoreOnChange(func() {
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sseHandler.Emit(sse.EventTempStationUpdate, "{}")
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}),
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)
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go tempStoreActor.Run(ctx)
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slog.Info("build production line: done", "actors", len(machineActors))
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// FANUC 通讯管理器：地址从 equipment.ipAddress 读取（格式 "IP:端口"），
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// 高压清洗机放料前通过 FANUC 写宏变量 #666/#888
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cncMgr := cnc.NewManager(buildCncAddrMap(ctx, entClient))
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return &ProductionLine{
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Actors: machineActors,
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Stations: buildStations(equipments, robotCtrl, cncMgr, washerGroupNoFinder(entClient)),
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SignalRouter: signalRouter,
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TempStore: tempStoreActor,
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}, nil
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}
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// buildCncAddrMap 从 equipment 表构建 machineID → ipAddress（"IP:端口"）映射
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func buildCncAddrMap(ctx context.Context, entClient *ent.Client) map[int]string {
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addrs := make(map[int]string)
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equips, err := entClient.Equipment.Query().All(ctx)
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if err != nil {
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slog.Warn("factory: failed to query equipment for cnc addresses", "error", err)
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return addrs
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}
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for _, e := range equips {
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if e.IpAddress != "" {
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addrs[e.ID] = e.IpAddress
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}
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}
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return addrs
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}
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// washerGroupNoFinder jobID → 清洗机组号（工单零件号 → part_no.washerGroupNo）
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// 链路：job → work_order_id → work_order_part.part_no_id → part_no.washer_group_no
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func washerGroupNoFinder(entClient *ent.Client) func(ctx context.Context, jobID int) (int, error) {
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return func(ctx context.Context, jobID int) (int, error) {
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j, err := entClient.Job.Get(ctx, jobID)
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if err != nil {
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return 0, fmt.Errorf("job %d not found: %w", jobID, err)
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}
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wop, err := entClient.WorkOrderPart.Query().
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Where(workorderpart.WorkOrderIdEQ(j.WorkOrderId)).
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First(ctx)
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if err != nil {
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return 0, fmt.Errorf("work order %d has no part no: %w", j.WorkOrderId, err)
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}
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pn, err := entClient.PartNo.Get(ctx, wop.PartNoId)
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if err != nil {
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return 0, fmt.Errorf("part no %d not found: %w", wop.PartNoId, err)
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}
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return pn.WasherGroupNo, nil
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}
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}
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// buildSignalMaps 从 DB equipment 表 + preload 信号映射构建 machineID→PLC地址
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func buildSignalMaps(ctx context.Context, entClient *ent.Client) (doneSignals, ngSignals map[int]string) {
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doneSignals = make(map[int]string)
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ngSignals = make(map[int]string)
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equips, err := entClient.Equipment.Query().All(ctx)
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if err != nil {
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slog.Warn("factory: failed to query equipment for signal maps", "error", err)
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return
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}
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for _, e := range equips {
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if e.DoneSignalName != "" {
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addr := preload.GetMAddress(e.DoneSignalName)
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if addr.Name != "" {
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doneSignals[e.ID] = addr.Addr.String()
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} else {
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slog.Warn("factory: done signal not found", "equipment", e.Name, "signalName", e.DoneSignalName)
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}
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}
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if e.NgSignalName != "" {
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addr := preload.GetMAddress(e.NgSignalName)
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if addr.Name != "" {
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ngSignals[e.ID] = addr.Addr.String()
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} else {
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slog.Warn("factory: ng signal not found", "equipment", e.Name, "signalName", e.NgSignalName)
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}
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}
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}
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return
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}
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// configureActorProductTypes 从 DB product_type 表配置 CNC 可接受的产品类型
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func configureActorProductTypes(ctx context.Context, entClient *ent.Client, actors map[int]actor.MachineActor) {
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productTypes, err := entClient.ProductType.Query().All(ctx)
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if err != nil {
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slog.Error("factory: query product types for Actor config failed", "error", err)
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return
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}
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for _, pt := range productTypes {
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for _, cncID := range pt.CncMachineIds {
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if a, ok := actors[cncID]; ok {
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a.AddAllowedProductType(pt.ID)
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}
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}
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}
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}
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// buildStations 从设备列表构建 Station map（key=machineID）。
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// TEMP_STORE 和 ROBOT 类型不创建 Station，返回 nil。
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func buildStations(equipments []*ent.Equipment, robotCtrl *robot.Controller, cncMgr *cnc.Manager, groupNoFinder func(ctx context.Context, jobID int) (int, error)) map[int]station.Station {
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stations := make(map[int]station.Station)
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for _, eq := range equipments {
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typeCode := constants.EquipmentTypeCode(eq.Edges.EquipmentType.Code)
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if typeCode == constants.EquipmentTypeCode_TempStore || typeCode == constants.EquipmentTypeCode_Robot {
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continue
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}
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if robotCtrl == nil {
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continue
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}
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var st station.Station
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if typeCode == constants.EquipmentTypeCode_WashingMachine {
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// 高压清洗机：放料前先写 FANUC 宏变量 #666/#888（组号来自工单零件号），再发 PLC 命令
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st = station.NewWasherStation(robotCtrl, eq.ID, &station.FanucOption{
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WriteMacro: func(ctx context.Context, macroNo int, value float64) error {
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return cncMgr.WriteMacro(ctx, eq.ID, macroNo, value)
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},
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GroupNo: groupNoFinder,
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})
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} else {
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st = station.NewByType(typeCode, eq.ID, robotCtrl)
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}
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if st != nil {
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stations[eq.ID] = st
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}
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}
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slog.Info("factory: built stations", "count", len(stations))
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return stations
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}
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