feat: 完成多模块迭代更新

- 新增过程巡检按步骤上报、数量不符上报、工位退料功能
- 增加工单工程编号三级归属字段
- 新增物料安全库存与缺货预警
- 新增附件管理、退库单管理模块
- 优化生产看板展示逻辑与前端页面文案
- 清理冗余的工艺路线相关代码与备份文件

bj_power_workstation/frontend/src/api/index.js

@@ -63,4 +63,20 @@ export const ackLineMove = (data) => request.post('/api/line/move/ack', data)
 export const occupyLinePoint = (data) => request.post('/api/line/occupy', data)
 
 // 工位叫料：{stationNo, dock, orderNo, items:[{materialCode, materialName, unit, manageMode, qty}]}
-export const callLineMaterial = (data) => request.post('/api/line/call-material', data)
+export const callLineMaterial = (data) => request.post('/api/line/call-material', data)
+
+// ---------- 工位终端巡检 / 应急 / 数量不符 / 退料（代理 MES 内部 API） ----------
+// 巡检提交：{category(CHECKIN/POINT/PROCESS/DONE/ALARM), stationNo, orderNo, sn, shift, result, items, photo, remark, processCode, stepId, stepName, measuredValue}
+export const submitInspection = (data) => request.post('/api/inspection/submit', data)
+
+// 巡检拍照上传（base64）：{filename, data}
+export const uploadInspectionPhoto = (data) => request.post('/api/inspection/upload', data)
+
+// 应急呼叫：{stationNo, orderNo, remark}
+export const emergencyCall = (data) => request.post('/api/emergency/call', data)
+
+// 数量不符上报：{stationNo, orderNo, sn, materialCode, materialName, planQty, actualQty, cause}
+export const qtyReport = (data) => request.post('/api/qty-report', data)
+
+// 工位退料：{orderNo, stationNo, sn, materialCode, materialName, spec, qty, unit, reason}
+export const returnMaterial = (data) => request.post('/api/return-material', data)

bj_power_workstation/frontend/src/store/station.js

@@ -58,15 +58,6 @@ export const orderNos = computed(() => (Array.isArray(state.task?.orderNos) ? st
 export const flowName = computed(() => state.task?.flow?.name || '-')
 export const flowActive = computed(() => !!state.task?.flowActive)
 
-// 本工位所属路线段（工单路线快照，段=一工艺流程图 + 一组并行工位）
-export const currentSegment = computed(() => state.task?.segment || null)
-export const segmentText = computed(() => {
-  const s = currentSegment.value
-  if (!s || !s.seq) return '未排路线段'
-  const st = Array.isArray(s.stations) ? s.stations.join(' / ') : '-'
-  return `第 ${s.seq} 段 · 并行工位 ${st}`
-})
-
 // 本工位的产线点位台账（唯一事实源：本工位当前是否有工件）
 export const myPoint = computed(() =>
   state.points.find((p) => p.pointType === 'STATION' && String(p.pointNo) === String(state.stationNo))

bj_power_workstation/frontend/src/views/Main.vue

@@ -15,10 +15,6 @@
         <span class="lab">工件</span>
         <b class="sn">{{ sn || '未上料' }}</b>
       </div>
-      <div class="chip">
-        <span class="lab">路线段</span>
-        <b>{{ segmentText }}</b>
-      </div>
 
       <div class="spacer"></div>
 
@@ -49,6 +45,9 @@
       <el-tab-pane label="工艺文件" name="pdf">
         <PdfPanel />
       </el-tab-pane>
+      <el-tab-pane label="巡检 / 异常" name="inspect">
+        <InspectPanel />
+      </el-tab-pane>
     </el-tabs>
 
     <WorkloadDialog ref="wlRef" />
@@ -63,6 +62,7 @@ import WorkPanel from './panels/WorkPanel.vue'
 import MaterialPanel from './panels/MaterialPanel.vue'
 import MovePanel from './panels/MovePanel.vue'
 import PdfPanel from './panels/PdfPanel.vue'
+import InspectPanel from './panels/InspectPanel.vue'
 import WorkloadDialog from './panels/WorkloadDialog.vue'
 import { stationLogout, syncFlush } from '../api'
 import { clearAuth } from '../utils/request'
@@ -77,7 +77,6 @@ import {
   orderNo,
   pendingTotal,
   refreshAll,
-  segmentText,
   sn,
   state,
   stationNo,

bj_power_workstation/frontend/src/views/panels/InspectPanel.vue

@@ -0,0 +1,290 @@
+<template>
+  <div class="inspect">
+    <el-alert type="info" :closable="false" show-icon title="巡检与异常" description="签到 / 点检 / 过程巡检 / 完工确认 四类记录均上报 MES 巡检中心；应急呼叫与数量不符实时通知库管与班长。" />
+
+    <el-collapse v-model="active" class="blocks">
+      <!-- 1. 签到 -->
+      <el-collapse-item name="checkin" title="① 签到（班前）">
+        <el-form label-width="84px" size="large">
+          <el-form-item label="班次">
+            <el-radio-group v-model="checkin.shift">
+              <el-radio value="早">早班</el-radio>
+              <el-radio value="中">中班</el-radio>
+              <el-radio value="晚">晚班</el-radio>
+            </el-radio-group>
+          </el-form-item>
+          <el-form-item label="现场拍照">
+            <PhotoField v-model="checkin.photo" />
+          </el-form-item>
+          <el-form-item label="备注">
+            <el-input v-model="checkin.remark" type="textarea" :rows="2" placeholder="到岗情况 / 设备初检" />
+          </el-form-item>
+          <el-button type="primary" size="large" @click="submitCheckin">提交签到</el-button>
+        </el-form>
+      </el-collapse-item>
+
+      <!-- 2. 工位点检 -->
+      <el-collapse-item name="point" title="② 工位点检（班中）">
+        <el-form label-width="84px" size="large">
+          <el-form-item label="点检项">
+            <el-checkbox-group v-model="point.items">
+              <el-checkbox v-for="it in pointOptions" :key="it" :value="it">{{ it }}</el-checkbox>
+            </el-checkbox-group>
+          </el-form-item>
+          <el-form-item label="现场拍照">
+            <PhotoField v-model="point.photo" />
+          </el-form-item>
+          <el-form-item label="备注">
+            <el-input v-model="point.remark" type="textarea" :rows="2" placeholder="异常项说明" />
+          </el-form-item>
+          <el-button type="primary" size="large" @click="submitPoint">提交点检</el-button>
+        </el-form>
+      </el-collapse-item>
+
+      <!-- 3. 过程巡检（按步骤） -->
+      <el-collapse-item name="process" title="③ 过程巡检（按工艺步骤）">
+        <template v-if="steps.length">
+          <el-table :data="steps" size="large" border>
+            <el-table-column prop="name" label="步骤" min-width="120" />
+            <el-table-column label="实测值" min-width="140">
+              <template #default="{ row }">
+                <el-input v-model="row.measured" placeholder="实测值" />
+              </template>
+            </el-table-column>
+            <el-table-column label="结果" min-width="120">
+              <template #default="{ row }">
+                <el-radio-group v-model="row.result">
+                  <el-radio value="OK">合格</el-radio>
+                  <el-radio value="NG">不合格</el-radio>
+                </el-radio-group>
+              </template>
+            </el-table-column>
+            <el-table-column label="操作" min-width="90">
+              <template #default="{ row }">
+                <el-button size="small" type="primary" @click="submitProcessStep(row)">上报</el-button>
+              </template>
+            </el-table-column>
+          </el-table>
+        </template>
+        <el-empty v-else description="当前无进行中工单或工艺步骤" />
+      </el-collapse-item>
+
+      <!-- 4. 完工确认 -->
+      <el-collapse-item name="done" title="④ 完工确认（扫 SN）">
+        <el-form label-width="84px" size="large">
+          <el-form-item label="工件 SN">
+            <el-input v-model="done.sn" placeholder="扫描或输入工件 SN" />
+          </el-form-item>
+          <el-form-item label="现场拍照">
+            <PhotoField v-model="done.photo" />
+          </el-form-item>
+          <el-form-item label="备注">
+            <el-input v-model="done.remark" type="textarea" :rows="2" />
+          </el-form-item>
+          <el-alert v-if="!canReport" type="warning" :closable="false" title="本工位步骤未全部完成 / 物料未齐套，暂不能完工确认" />
+          <el-button type="success" size="large" :disabled="!canReport" @click="submitDone">提交完工确认</el-button>
+        </el-form>
+      </el-collapse-item>
+
+      <!-- 5. 应急呼叫 -->
+      <el-collapse-item name="emergency" title="⑤ 应急呼叫">
+        <el-form label-width="84px" size="large">
+          <el-form-item label="说明">
+            <el-input v-model="emergency.remark" type="textarea" :rows="2" placeholder="设备故障 / 缺料 / 安全等" />
+          </el-form-item>
+          <el-button type="danger" size="large" @click="submitEmergency">发送应急呼叫</el-button>
+        </el-form>
+      </el-collapse-item>
+
+      <!-- 6. 数量不符上报 -->
+      <el-collapse-item name="qty" title="⑥ 数量不符上报">
+        <el-form label-width="92px" size="large">
+          <el-form-item label="物料编码">
+            <el-input v-model="qty.materialCode" />
+          </el-form-item>
+          <el-form-item label="物料名称">
+            <el-input v-model="qty.materialName" />
+          </el-form-item>
+          <el-form-item label="应发数量">
+            <el-input-number v-model="qty.planQty" :min="0" />
+          </el-form-item>
+          <el-form-item label="实收数量">
+            <el-input-number v-model="qty.actualQty" :min="0" />
+          </el-form-item>
+          <el-form-item label="差异">
+            <el-tag :type="diffQty === 0 ? 'info' : 'danger'">{{ diffQty }}</el-tag>
+          </el-form-item>
+          <el-form-item label="原因">
+            <el-input v-model="qty.cause" type="textarea" :rows="2" />
+          </el-form-item>
+          <el-button type="warning" size="large" :disabled="!qty.materialCode || diffQty === 0" @click="submitQty">上报数量不符</el-button>
+        </el-form>
+      </el-collapse-item>
+
+      <!-- 7. 工位退料 -->
+      <el-collapse-item name="return" title="⑦ 工位退料（回库房）">
+        <el-form label-width="92px" size="large">
+          <el-form-item label="物料编码">
+            <el-input v-model="ret.materialCode" />
+          </el-form-item>
+          <el-form-item label="物料名称">
+            <el-input v-model="ret.materialName" />
+          </el-form-item>
+          <el-form-item label="规格">
+            <el-input v-model="ret.spec" />
+          </el-form-item>
+          <el-form-item label="退库数量">
+            <el-input-number v-model="ret.qty" :min="1" />
+          </el-form-item>
+          <el-form-item label="单位">
+            <el-input v-model="ret.unit" />
+          </el-form-item>
+          <el-form-item label="工件 SN">
+            <el-input v-model="ret.sn" placeholder="可空" />
+          </el-form-item>
+          <el-form-item label="原因">
+            <el-input v-model="ret.reason" type="textarea" :rows="2" />
+          </el-form-item>
+          <el-button type="primary" size="large" :disabled="!ret.materialCode || ret.qty <= 0" @click="submitReturn">提交退料（待库管收货）</el-button>
+        </el-form>
+      </el-collapse-item>
+    </el-collapse>
+  </div>
+</template>
+
+<script setup>
+import { computed, ref } from 'vue'
+import { ElMessage } from 'element-plus'
+import PhotoField from './PhotoField.vue'
+import { emergencyCall, qtyReport, returnMaterial, submitInspection } from '../../api'
+import { orderNo, sn as snState, stationNo, taskSteps, canReport } from '../../store/station'
+
+const active = ref(['checkin', 'point', 'process', 'done'])
+
+const checkin = ref({ shift: '早', photo: '', remark: '' })
+const point = ref({ items: [], photo: '', remark: '' })
+const done = ref({ sn: '', photo: '', remark: '' })
+const emergency = ref({ remark: '' })
+const qty = ref({ materialCode: '', materialName: '', planQty: 0, actualQty: 0, cause: '' })
+const ret = ref({ materialCode: '', materialName: '', spec: '', qty: 1, unit: '', sn: '', reason: '' })
+
+const pointOptions = ['设备外观', '气源/电源', '工装夹具', '量具校准', '安全防护']
+
+const steps = computed(() =>
+  (Array.isArray(taskSteps.value) ? taskSteps.value : []).map((s) => ({
+    id: s.id,
+    name: s.name,
+    measured: '',
+    result: 'OK'
+  }))
+)
+
+const diffQty = computed(() => qty.value.actualQty - qty.value.planQty)
+
+function base(category, extra = {}) {
+  return {
+    category,
+    stationNo: stationNo.value,
+    orderNo: orderNo.value,
+    sn: snState.value,
+    ...extra
+  }
+}
+
+async function submitCheckin() {
+  try {
+    await submitInspection(base('CHECKIN', { shift: checkin.value.shift, photo: checkin.value.photo, remark: checkin.value.remark }))
+    ElMessage.success('签到已提交')
+    checkin.value = { shift: '早', photo: '', remark: '' }
+  } catch (e) { /* 提示由拦截器统一 */ }
+}
+
+async function submitPoint() {
+  try {
+    await submitInspection(base('POINT', { items: point.value.items, photo: point.value.photo, remark: point.value.remark }))
+    ElMessage.success('点检已提交')
+    point.value = { items: [], photo: '', remark: '' }
+  } catch (e) {}
+}
+
+async function submitProcessStep(row) {
+  try {
+    await submitInspection(base('PROCESS', {
+      processCode: stationNo.value,
+      stepId: row.id,
+      stepName: row.name,
+      measuredValue: String(row.measured ?? ''),
+      result: row.result
+    }))
+    ElMessage.success(`步骤「${row.name}」已上报`)
+  } catch (e) {}
+}
+
+async function submitDone() {
+  if (!canReport.value) {
+    ElMessage.warning('本工位步骤未全部完成或物料未齐套，不能完工确认')
+    return
+  }
+  try {
+    await submitInspection(base('DONE', { sn: done.value.sn || snState.value, photo: done.value.photo, remark: done.value.remark }))
+    ElMessage.success('完工确认已提交')
+    done.value = { sn: '', photo: '', remark: '' }
+  } catch (e) {}
+}
+
+async function submitEmergency() {
+  if (!emergency.value.remark) {
+    ElMessage.warning('请填写应急说明')
+    return
+  }
+  try {
+    await emergencyCall({ stationNo: stationNo.value, orderNo: orderNo.value, remark: emergency.value.remark })
+    ElMessage.success('应急呼叫已发送')
+    emergency.value.remark = ''
+  } catch (e) {}
+}
+
+async function submitQty() {
+  if (diffQty.value === 0) {
+    ElMessage.warning('应发与实收一致，无需上报')
+    return
+  }
+  try {
+    await qtyReport({
+      stationNo: stationNo.value,
+      orderNo: orderNo.value,
+      sn: snState.value,
+      materialCode: qty.value.materialCode,
+      materialName: qty.value.materialName,
+      planQty: qty.value.planQty,
+      actualQty: qty.value.actualQty,
+      cause: qty.value.cause
+    })
+    ElMessage.success('数量不符已上报')
+    qty.value = { materialCode: '', materialName: '', planQty: 0, actualQty: 0, cause: '' }
+  } catch (e) {}
+}
+
+async function submitReturn() {
+  try {
+    await returnMaterial({
+      orderNo: orderNo.value,
+      stationNo: stationNo.value,
+      sn: ret.value.sn,
+      materialCode: ret.value.materialCode,
+      materialName: ret.value.materialName,
+      spec: ret.value.spec,
+      qty: ret.value.qty,
+      unit: ret.value.unit,
+      reason: ret.value.reason
+    })
+    ElMessage.success('退料已提交，待库管确认收货')
+    ret.value = { materialCode: '', materialName: '', spec: '', qty: 1, unit: '', sn: '', reason: '' }
+  } catch (e) {}
+}
+</script>
+
+<style scoped>
+.inspect { padding: 4px; }
+.blocks { margin-top: 12px; }
+</style>

bj_power_workstation/frontend/src/views/panels/PhotoField.vue

@@ -0,0 +1,67 @@
+<template>
+  <div class="photo-field">
+    <input
+      ref="fileRef"
+      type="file"
+      accept="image/*"
+      capture="environment"
+      style="display: none"
+      @change="onPick"
+    />
+    <el-button size="default" @click="fileRef?.click()">拍照 / 选图</el-button>
+    <el-button v-if="model" size="default" text type="danger" @click="clear">移除</el-button>
+    <div v-if="preview" class="prev">
+      <img :src="preview" alt="预览" />
+    </div>
+    <span v-if="uploading" class="tip">上传中…</span>
+  </div>
+</template>
+
+<script setup>
+import { ref } from 'vue'
+import { ElMessage } from 'element-plus'
+import { uploadInspectionPhoto } from '../../api'
+
+const props = defineProps({ modelValue: { type: String, default: '' } })
+const emit = defineEmits(['update:modelValue'])
+
+const fileRef = ref()
+const preview = ref('')
+const uploading = ref(false)
+
+function onPick(e) {
+  const file = e.target.files?.[0]
+  if (!file) return
+  const reader = new FileReader()
+  reader.onload = async () => {
+    const dataUrl = reader.result
+    preview.value = dataUrl
+    uploading.value = true
+    try {
+      const res = await uploadInspectionPhoto({ filename: file.name, data: dataUrl })
+      emit('update:modelValue', res?.filename || '')
+      ElMessage.success('照片已上传')
+    } catch {
+      ElMessage.error('照片上传失败')
+    } finally {
+      uploading.value = false
+    }
+  }
+  reader.readAsDataURL(file)
+  e.target.value = ''
+}
+
+function clear() {
+  modelClear()
+}
+function modelClear() {
+  emit('update:modelValue', '')
+  preview.value = ''
+}
+</script>
+
+<style scoped>
+.photo-field { display: flex; align-items: center; gap: 10px; flex-wrap: wrap; }
+.prev img { width: 96px; height: 96px; object-fit: cover; border-radius: 6px; border: 1px solid #dcdfe6; }
+.tip { color: #909399; }
+</style>

bj_power_workstation/frontend/src/views/panels/WorkPanel.vue

@@ -22,7 +22,6 @@
         <el-tag :type="myPointSn ? 'success' : 'info'" effect="dark" size="large">
           {{ myPointSn ? '在制 ' + myPointSn : '空闲' }}
         </el-tag>
-        <span class="seg-text">路线段：{{ segmentText }}</span>
       </div>
     </section>
 
@@ -139,7 +138,6 @@ import {
   orderNos,
   orderNo,
   screwCount,
-  segmentText,
   setCurrentSn,
   sn,
   state,
@@ -281,7 +279,14 @@ function buildStepsPayload() {
   for (const s of manualSteps.value) {
     const raw = stepValues.value[s.id]
     const val = raw === null || raw === undefined || raw === '' ? null : Number(raw)
-    payload.push({ stepId: s.id, name: s.name, value: val, text: `${s.name}: ${val === null ? '未录入' : val}` })
+    // checked：needCheck 步骤的「检测确认」结果，随报工一并上报，MES 服务端会强校验，防止绕过前端
+    payload.push({
+      stepId: s.id,
+      name: s.name,
+      value: val,
+      text: `${s.name}: ${val === null ? '未录入' : val}`,
+      checked: !!stepChecks.value[s.id]
+    })
   }
   for (const s of autoSteps.value) {
     if (s.isTorque) {
@@ -401,9 +406,6 @@ defineExpose({ focusScan })
   margin-top: 10px;
   color: #606266;
 }
-.seg-text {
-  margin-left: 12px;
-}
 .task-grid .kv {
   display: flex;
   align-items: center;