SunYF
4a5e2d7bac
- 新增过程巡检按步骤上报、数量不符上报、工位退料功能 - 增加工单工程编号三级归属字段 - 新增物料安全库存与缺货预警 - 新增附件管理、退库单管理模块 - 优化生产看板展示逻辑与前端页面文案 - 清理冗余的工艺路线相关代码与备份文件
587 lines
18 KiB
Go
587 lines
18 KiB
Go
package handler
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import (
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"bytes"
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"context"
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"fmt"
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"html/template"
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"net/http"
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"sort"
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"strconv"
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"strings"
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"time"
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"bj_power_mes/common/httpx"
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"bj_power_mes/ent"
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"bj_power_mes/ent/bomitem"
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"bj_power_mes/ent/processflow"
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"bj_power_mes/ent/processstep"
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"bj_power_mes/ent/producttype"
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"bj_power_mes/ent/station"
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"bj_power_mes/ent/stepcriterion"
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"bj_power_mes/ent/workorder"
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"bj_power_mes/ent/workpieceprocess"
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"bj_power_mes/internal/svc"
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)
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// ModelProcessCardHandler GET /api/v1/process-card/model?productTypeId=&productCode=[&format=json]
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//
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// 产品型号级「全景流程卡」：与 SN 级流程卡（按单个工件打印实绩）互补，本卡按**产品型号**聚合
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// 该型号的完整制造定义，用于工艺交底/审核/客户查阅：
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//
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// 产品型号 → 工位组合 → 每工位工艺流程与步骤（含采集方式/检测点/拧紧/考核标准/工艺图纸）
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// → 物料清单（按 BOM 分组，含装配工位/单台用量/损耗/需求总量）
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// → 检验卡项（所有"检测确认"步骤汇总为检验项清单）
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// → 各环节时间（工单计划时间 + 该型号历史实绩的首末作业时间）
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//
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// 默认返回可打印 HTML（浏览器直接打印/另存 PDF）；?format=json 返回结构化数据供页面预览。
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func ModelProcessCardHandler(svcCtx *svc.ServiceContext) http.HandlerFunc {
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return func(w http.ResponseWriter, r *http.Request) {
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q := r.URL.Query()
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productTypeId := atoiDefault(q.Get("productTypeId"), 0)
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productCode := strings.TrimSpace(q.Get("productCode"))
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if productTypeId <= 0 && productCode == "" {
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httpx.BadRequest(w, "请指定产品型号（productTypeId 或 productCode）")
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return
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}
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card, err := buildModelCard(r.Context(), svcCtx, productTypeId, productCode)
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if err != nil {
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httpx.Fail(w, 2403, err.Error())
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return
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}
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if q.Get("format") == "json" {
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httpx.Ok(w, card)
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return
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}
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html, err := renderModelCard(card)
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if err != nil {
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httpx.Fail(w, 2404, "全景流程卡生成失败："+err.Error())
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return
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}
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w.Header().Set("Content-Type", "text/html; charset=utf-8")
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_, _ = w.Write([]byte(html))
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}
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}
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// ---------- 视图数据结构 ----------
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type modelCard struct {
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ProductName string
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ProductCode string
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Category string
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ProcessSeq string
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SeqSource string
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StationCount int
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OrderNo string
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PlanStart string
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PlanEnd string
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GeneratedAt string
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Stations []modelStation
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BomGroups []modelBomGroup
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CheckItems []modelCheckItem
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Summary string
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}
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type modelStation struct {
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StationNo int
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StationName string
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FlowName string
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FlowStatus string
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PdfFile string
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StepCount int
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CheckCount int
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TorqueCount int
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RefTime string
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Steps []modelStep
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}
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type modelStep struct {
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Seq int
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Name string
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CollectType string
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NeedCheck bool
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IsTorque bool
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Criteria string
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}
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type modelBomGroup struct {
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BomName string
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Items []modelBomItem
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}
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type modelBomItem struct {
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MaterialCode string
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MaterialName string
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Spec string
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Unit string
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ManageMode string
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StationNo string
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UnitQty string
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LossRate string
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RequiredQty string
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}
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type modelCheckItem struct {
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StationNo int
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StationName string
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StepName string
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Criteria string
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}
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// ---------- 数据聚合 ----------
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func buildModelCard(ctx context.Context, svcCtx *svc.ServiceContext, productTypeId int, productCode string) (*modelCard, error) {
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client := svcCtx.EntClient
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card := &modelCard{GeneratedAt: nowText()}
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// 1) 定位产品型号
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var pt *ent.ProductType
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if productTypeId > 0 {
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pt, _ = client.ProductType.Get(ctx, productTypeId)
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}
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if pt == nil && productCode != "" {
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pt, _ = client.ProductType.Query().Where(producttype.Code(productCode)).First(ctx)
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}
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switch {
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case pt != nil:
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card.ProductName = pt.Name
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card.ProductCode = pt.Code
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card.Category = pt.Category
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if productCode == "" {
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productCode = pt.Code
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}
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case productCode != "":
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card.ProductCode = productCode
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card.ProductName = productCode
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default:
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return nil, fmt.Errorf("产品型号不存在")
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}
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// 2) 工位组合：优先取该产品最近一张工单的工位组合；无工单则取全产线工位（升序）
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seq := []int{}
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if productCode != "" {
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if wo, err := client.WorkOrder.Query().
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Where(workorder.ProductCode(productCode)).
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Order(ent.Desc(workorder.FieldID)).First(ctx); err == nil && wo != nil {
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card.OrderNo = wo.WorkOrderNo
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if wo.PlanStart != nil {
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card.PlanStart = wo.PlanStart.Format("2006-01-02 15:04")
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}
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if wo.PlanEnd != nil {
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card.PlanEnd = wo.PlanEnd.Format("2006-01-02 15:04")
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}
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seq = parseCardSeq(wo.ProcessSeq)
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card.SeqSource = "取自工单 " + wo.WorkOrderNo
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}
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}
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if len(seq) == 0 {
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sts, _ := client.Station.Query().Order(ent.Asc(station.FieldStationNo)).All(ctx)
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for _, st := range sts {
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seq = append(seq, st.StationNo)
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}
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card.SeqSource = "该型号暂无工单，按全产线工位顺序展示"
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}
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sort.Ints(seq)
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card.ProcessSeq = joinInts(seq)
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card.StationCount = len(seq)
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// 3) 工位 + 工艺流程 + 步骤 + 考核标准
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sts, _ := client.Station.Query().Where(station.StationNoIn(seq...)).All(ctx)
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stationByName := map[int]*ent.Station{}
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flowIds := []int{}
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for _, st := range sts {
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stationByName[st.StationNo] = st
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if st.FlowId > 0 {
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flowIds = append(flowIds, st.FlowId)
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}
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}
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flows := map[int]*ent.ProcessFlow{}
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if len(flowIds) > 0 {
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fl, _ := client.ProcessFlow.Query().Where(processflow.IDIn(flowIds...)).All(ctx)
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for _, f := range fl {
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flows[f.ID] = f
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}
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}
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stepsByFlow := map[int][]*ent.ProcessStep{}
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if len(flowIds) > 0 {
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allSteps, _ := client.ProcessStep.Query().
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Where(processstep.FlowIdIn(flowIds...)).
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Order(ent.Asc(processstep.FieldFlowId), ent.Asc(processstep.FieldSeq)).All(ctx)
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for _, s := range allSteps {
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stepsByFlow[s.FlowId] = append(stepsByFlow[s.FlowId], s)
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}
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}
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critByStep := map[int][]*ent.StepCriterion{}
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if n, _ := client.StepCriterion.Query().Count(ctx); n > 0 {
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allCrit, _ := client.StepCriterion.Query().Order(ent.Asc(stepcriterion.FieldStepId)).All(ctx)
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for _, c := range allCrit {
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critByStep[c.StepId] = append(critByStep[c.StepId], c)
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}
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}
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// 该型号历史实绩时间（按工位聚合首末作业时间），供"各环节时间"列
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refTimes := stationRefTimes(ctx, client, productCode)
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for _, no := range seq {
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st := stationByName[no]
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ms := modelStation{StationNo: no, StationName: fmt.Sprintf("工位%d", no), RefTime: refTimes[no]}
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if st != nil {
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if st.Name != "" {
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ms.StationName = st.Name
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}
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if f := flows[st.FlowId]; f != nil {
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ms.FlowName = f.Name
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ms.FlowStatus = flowStatusCN(f.Status)
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ms.PdfFile = f.PdfFile
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}
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for _, s := range stepsByFlow[st.FlowId] {
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crit := criteriaText(critByStep[s.ID])
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ms.Steps = append(ms.Steps, modelStep{
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Seq: s.Seq,
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Name: s.Name,
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CollectType: collectTypeCN(s.CollectType),
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NeedCheck: s.NeedCheck,
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IsTorque: s.IsTorque,
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Criteria: crit,
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})
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if s.NeedCheck {
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ms.CheckCount++
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card.CheckItems = append(card.CheckItems, modelCheckItem{
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StationNo: no, StationName: ms.StationName,
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StepName: s.Name, Criteria: crit,
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})
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}
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if s.IsTorque {
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ms.TorqueCount++
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}
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}
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ms.StepCount = len(ms.Steps)
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}
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card.Stations = append(card.Stations, ms)
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}
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// 4) 物料清单（按 BOM 名称分组）
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if productCode != "" {
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items, _ := client.BomItem.Query().
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Where(bomitem.ProductCode(productCode)).
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Order(ent.Asc(bomitem.FieldBomName), ent.Asc(bomitem.FieldMaterialCode)).All(ctx)
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groupIdx := map[string]int{}
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for _, it := range items {
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name := it.BomName
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if name == "" {
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name = "默认"
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}
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gi, ok := groupIdx[name]
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if !ok {
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card.BomGroups = append(card.BomGroups, modelBomGroup{BomName: name})
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gi = len(card.BomGroups) - 1
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groupIdx[name] = gi
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}
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stationNo := "-"
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if it.ProcessCode > 0 {
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stationNo = fmt.Sprintf("工位%d", it.ProcessCode)
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}
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card.BomGroups[gi].Items = append(card.BomGroups[gi].Items, modelBomItem{
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MaterialCode: it.MaterialCode,
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MaterialName: it.MaterialName,
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Spec: it.Spec,
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Unit: it.Unit,
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ManageMode: manageModeCN(it.ManageMode),
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StationNo: stationNo,
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UnitQty: f2s(it.UnitQty),
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LossRate: f2s(it.LossRate),
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RequiredQty: f2s(it.RequiredQty),
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})
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}
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}
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card.Summary = fmt.Sprintf("共 %d 个工位、%d 项检验卡项、%d 份物料清单",
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card.StationCount, len(card.CheckItems), len(card.BomGroups))
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return card, nil
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}
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// stationRefTimes 该产品型号历史实绩按工位聚合的首末作业时间（无实绩则返回空 map）
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func stationRefTimes(ctx context.Context, client *ent.Client, productCode string) map[int]string {
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out := map[int]string{}
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if productCode == "" {
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return out
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}
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wos, _ := client.WorkOrder.Query().Where(workorder.ProductCode(productCode)).
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Order(ent.Desc(workorder.FieldID)).Limit(50).All(ctx)
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if len(wos) == 0 {
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return out
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}
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orderNos := make([]string, 0, len(wos))
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for _, wo := range wos {
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orderNos = append(orderNos, wo.WorkOrderNo)
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}
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procs, _ := client.WorkpieceProcess.Query().
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Where(workpieceprocess.OrderNoIn(orderNos...)).All(ctx)
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type span struct {
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first, last int64
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seen bool
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}
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m := map[int]*span{}
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for _, p := range procs {
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s := m[p.ProcessCode]
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if s == nil {
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s = &span{}
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m[p.ProcessCode] = s
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}
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if p.StartedAt != nil {
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t := p.StartedAt.Unix()
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if !s.seen || t < s.first {
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s.first = t
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}
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s.seen = true
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}
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if p.EndedAt != nil {
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t := p.EndedAt.Unix()
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if t > s.last {
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s.last = t
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}
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s.seen = true
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}
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}
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for code, s := range m {
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if !s.seen {
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continue
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}
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if s.last == 0 {
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out[code] = tsText(s.first) + " 起（未完成）"
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continue
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}
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out[code] = tsText(s.first) + " → " + tsText(s.last)
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}
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return out
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}
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// ---------- 文案/格式化助手 ----------
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func nowText() string { return time.Now().Format("2006-01-02 15:04:05") }
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func tsText(unix int64) string { return time.Unix(unix, 0).Format("2006-01-02 15:04") }
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func collectTypeCN(v string) string {
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switch v {
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case "MANUAL":
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return "手工录入"
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case "AUTO":
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return "自动采集"
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case "NONE", "":
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return "无需采集"
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}
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return v
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}
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func flowStatusCN(v string) string {
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switch v {
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case "ACTIVE":
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return "启用"
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case "INACTIVE":
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return "停用"
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}
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return v
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}
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func manageModeCN(v string) string {
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switch v {
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case "1":
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return "批次（结构件）"
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case "2":
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return "序列号（电气件）"
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}
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return v
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}
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func criteriaText(cs []*ent.StepCriterion) string {
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if len(cs) == 0 {
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return "-"
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}
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parts := make([]string, 0, len(cs))
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for _, c := range cs {
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unit := c.Unit
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switch c.Logic {
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case "RANGE":
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lo, hi := "", ""
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if c.Min != nil {
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lo = f2s(*c.Min)
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}
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if c.Max != nil {
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hi = f2s(*c.Max)
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}
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parts = append(parts, fmt.Sprintf("%s ∈ [%s, %s]%s", c.Name, lo, hi, unit))
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case "GE":
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parts = append(parts, fmt.Sprintf("%s ≥ %s%s", c.Name, f2s(c.Target), unit))
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case "LE":
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parts = append(parts, fmt.Sprintf("%s ≤ %s%s", c.Name, f2s(c.Target), unit))
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case "GT":
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parts = append(parts, fmt.Sprintf("%s > %s%s", c.Name, f2s(c.Target), unit))
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case "LT":
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parts = append(parts, fmt.Sprintf("%s < %s%s", c.Name, f2s(c.Target), unit))
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case "EQUAL":
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parts = append(parts, fmt.Sprintf("%s = %s%s", c.Name, f2s(c.Target), unit))
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default:
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parts = append(parts, c.Name)
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}
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}
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return strings.Join(parts, "；")
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}
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func f2s(v float64) string { return strconv.FormatFloat(v, 'f', -1, 64) }
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func joinInts(a []int) string {
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p := make([]string, 0, len(a))
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for _, v := range a {
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p = append(p, strconv.Itoa(v))
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}
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return strings.Join(p, ",")
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}
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// ---------- HTML 渲染 ----------
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func renderModelCard(c *modelCard) (string, error) {
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const tpl = `<!DOCTYPE html>
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<html lang="zh">
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<head>
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<meta charset="utf-8">
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<title>产品型号全景流程卡 {{.ProductCode}}</title>
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<style>
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* { margin:0; padding:0; box-sizing:border-box; }
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body { font-family:"Microsoft YaHei",sans-serif; color:#1f2937; padding:24px; background:#f7f8fa; }
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.card { max-width:1080px; margin:0 auto; border:2px solid #333; border-radius:8px; padding:22px 26px; background:#fff; }
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h1 { font-size:23px; text-align:center; border-bottom:2px solid #333; padding-bottom:10px; margin-bottom:14px; letter-spacing:5px; }
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h2 { font-size:15px; margin:20px 0 8px; border-left:4px solid #1f2937; padding-left:8px; }
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.meta { display:flex; flex-wrap:wrap; gap:8px 30px; font-size:14px; margin-bottom:6px; }
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.meta b { font-weight:700; }
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.hint { font-size:12.5px; color:#6b7280; margin-bottom:4px; }
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table { width:100%; border-collapse:collapse; font-size:13px; margin-bottom:4px; }
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th, td { border:1px solid #9ca3af; padding:5px 7px; text-align:center; }
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th { background:#f3f4f6; }
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td.left { text-align:left; }
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.ok { color:#15803d; font-weight:700; }
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.off { color:#9ca3af; }
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.tag { display:inline-block; padding:1px 6px; border-radius:3px; font-size:11.5px; border:1px solid #d1d5db; background:#fafafa; }
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.tag.warn { border-color:#f59e0b; color:#b45309; background:#fffbeb; }
|
||
.st-name { background:#eef2ff; font-weight:700; text-align:left; }
|
||
.sign { display:flex; justify-content:space-between; margin-top:26px; font-size:14px; }
|
||
.sign div { width:31%; border-top:1px solid #333; padding-top:6px; text-align:center; }
|
||
.bar { text-align:center; margin-top:16px; }
|
||
.bar button { padding:8px 30px; font-size:15px; cursor:pointer; }
|
||
@media print { body { padding:0; background:#fff; } .card { border-color:#000; border-radius:0; max-width:none; } .no-print { display:none; } }
|
||
</style>
|
||
</head>
|
||
<body>
|
||
<div class="card">
|
||
<h1>产品型号全景流程卡</h1>
|
||
<div class="meta">
|
||
<span>产品名称：<b>{{.ProductName}}</b></span>
|
||
<span>产品编号：<b>{{.ProductCode}}</b></span>
|
||
{{if .Category}}<span>产品分类：<b>{{.Category}}</b></span>{{end}}
|
||
<span>工位组合：<b>{{.ProcessSeq}}</b></span>
|
||
<span>工位数：<b>{{.StationCount}}</b></span>
|
||
</div>
|
||
<div class="hint">工位组合来源：{{.SeqSource}}；{{.Summary}}；生成时间 {{.GeneratedAt}}</div>
|
||
{{if .OrderNo}}<div class="hint">参考工单：{{.OrderNo}}{{if .PlanStart}} 计划开始 {{.PlanStart}}{{end}}{{if .PlanEnd}} 计划结束 {{.PlanEnd}}{{end}}</div>{{end}}
|
||
|
||
<h2>一、工位流程总览</h2>
|
||
<table>
|
||
<thead><tr><th>工位号</th><th>工位名称</th><th>工艺流程</th><th>流程状态</th><th>步骤数</th><th>检验点</th><th>拧紧步骤</th><th>工艺图纸</th><th>作业时间（本型号实绩）</th></tr></thead>
|
||
<tbody>
|
||
{{range .Stations}}
|
||
<tr>
|
||
<td>{{.StationNo}}</td><td class="left">{{.StationName}}</td>
|
||
<td class="left">{{if .FlowName}}{{.FlowName}}{{else}}<span class="off">未绑定流程</span>{{end}}</td>
|
||
<td>{{if .FlowStatus}}{{.FlowStatus}}{{else}}<span class="off">-</span>{{end}}</td>
|
||
<td>{{.StepCount}}</td>
|
||
<td>{{if .CheckCount}}<span class="tag warn">{{.CheckCount}}</span>{{else}}0{{end}}</td>
|
||
<td>{{.TorqueCount}}</td>
|
||
<td class="left">{{if .PdfFile}}{{.PdfFile}}{{else}}<span class="off">-</span>{{end}}</td>
|
||
<td>{{if .RefTime}}{{.RefTime}}{{else}}<span class="off">暂无实绩</span>{{end}}</td>
|
||
</tr>
|
||
{{end}}
|
||
</tbody>
|
||
</table>
|
||
|
||
<h2>二、各工位工艺流程与步骤明细</h2>
|
||
{{range .Stations}}
|
||
{{if .Steps}}
|
||
<table>
|
||
<thead>
|
||
<tr><th colspan="6" class="st-name">工位{{.StationNo}} {{.StationName}} · {{if .FlowName}}{{.FlowName}}{{else}}未绑定流程{{end}}</th></tr>
|
||
<tr><th style="width:64px;">步骤号</th><th style="width:26%;">步骤名称</th><th>采集方式</th><th>检测确认</th><th>拧紧采集</th><th>考核标准</th></tr>
|
||
</thead>
|
||
<tbody>
|
||
{{range .Steps}}
|
||
<tr>
|
||
<td>{{.Seq}}</td><td class="left">{{.Name}}</td><td>{{.CollectType}}</td>
|
||
<td>{{if .NeedCheck}}<span class="tag warn">需检验</span>{{else}}否{{end}}</td>
|
||
<td>{{if .IsTorque}}<span class="ok">是</span>{{else}}否{{end}}</td>
|
||
<td class="left">{{.Criteria}}</td>
|
||
</tr>
|
||
{{end}}
|
||
</tbody>
|
||
</table>
|
||
{{end}}
|
||
{{end}}
|
||
|
||
<h2>三、物料清单</h2>
|
||
{{if .BomGroups}}
|
||
{{range .BomGroups}}
|
||
<table>
|
||
<thead>
|
||
<tr><th colspan="9" class="st-name">BOM：{{.BomName}}</th></tr>
|
||
<tr><th>物料编码</th><th>物料名称</th><th>规格</th><th>单位</th><th>管理方式</th><th>装配工位</th><th>单台用量</th><th>损耗率(%)</th><th>需求总量</th></tr>
|
||
</thead>
|
||
<tbody>
|
||
{{range .Items}}
|
||
<tr>
|
||
<td>{{.MaterialCode}}</td><td class="left">{{.MaterialName}}</td><td class="left">{{.Spec}}</td>
|
||
<td>{{.Unit}}</td><td>{{.ManageMode}}</td><td>{{.StationNo}}</td>
|
||
<td>{{.UnitQty}}</td><td>{{.LossRate}}</td><td>{{.RequiredQty}}</td>
|
||
</tr>
|
||
{{end}}
|
||
</tbody>
|
||
</table>
|
||
{{end}}
|
||
{{else}}
|
||
<p class="hint">该产品型号暂无物料清单。</p>
|
||
{{end}}
|
||
|
||
<h2>四、检验卡项（所有「检测确认」步骤）</h2>
|
||
{{if .CheckItems}}
|
||
<table>
|
||
<thead><tr><th style="width:80px;">工位号</th><th>工位名称</th><th>检验步骤</th><th>判定标准</th></tr></thead>
|
||
<tbody>
|
||
{{range .CheckItems}}
|
||
<tr><td>{{.StationNo}}</td><td class="left">{{.StationName}}</td><td class="left">{{.StepName}}</td><td class="left">{{.Criteria}}</td></tr>
|
||
{{end}}
|
||
</tbody>
|
||
</table>
|
||
{{else}}
|
||
<p class="hint">该产品型号暂无检验卡项（工艺流程未设置「需要检测确认」的步骤）。</p>
|
||
{{end}}
|
||
|
||
<div class="sign">
|
||
<div>编制：</div>
|
||
<div>审核：</div>
|
||
<div>批准：</div>
|
||
</div>
|
||
<div class="bar no-print">
|
||
<button onclick="window.print()">打印 / 另存为 PDF</button>
|
||
</div>
|
||
</div>
|
||
</body>
|
||
</html>`
|
||
|
||
tmpl, err := template.New("modelcard").Parse(tpl)
|
||
if err != nil {
|
||
return "", err
|
||
}
|
||
var buf bytes.Buffer
|
||
if err := tmpl.Execute(&buf, c); err != nil {
|
||
return "", err
|
||
}
|
||
return buf.String(), nil
|
||
}
|