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SunYF 371b494c54 fix: rebuild MES as compilable go-zero+ent backend (renamed bj_power_mes), restore 3 workstation projects from pristine original, align naming; all Go projects go build clean

2026-08-27 10:56:41 +08:00

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Mockrun 工件 Action 与设备槽位状态时序分析

运行参数: go run cmd/mockrun/main.go -jobs 4 -docks 1 -product 1 -timeout 5m 产品类型: 1 (12步工艺流程) 工单: 385, 工件 916/917/918/919

设备-ID 映射

ID	类型	名称	槽位数	Batch	Inspection
3	CNC	CNC-1	1	false	false
4	CNC	CNC-2	1	false	false
5	WASHER_HP	高压清洗机	2	true	false
6	INSPECTION	内窥镜检测线	1	false	true
7	DEBURR	去毛刺机	1	false	false
8	CLEANING_LINE	除锈清洗线	1	false	false

工艺流程 (产品类型 1)

Step 1: CNC 加工 (machine 3/4) → 完成信号 → Exchange 换料
Step 2: 高压清洗 (machine 5, batch) → 完成信号 → Exchange 换料
Step 3: 内窥镜检测 (machine 6, inspection) → 检测完成 → Unload
Step 4: [内部步骤]
Step 5: 去毛刺 (machine 7) → 完成信号 → Unload
Step 6: 除锈清洗 (machine 8) → 完成信号 → Unload
Step 7: 扫码 (scan_full)
Step 8: [内部步骤]
Step 9: 打标 (mark_full)
Step 10-11: [内部步骤]
Step 12: 下料到接驳台 (unload_to_dock) → COMPLETED

完整时序分析

阶段 0: 系统初始化 + 补料 (17:59:06 ~ 17:59:26)

17:59:06.854  所有 equipment_slot (ID 137-164) → EMPTY (启动清空)
17:59:08.924  补料开始: 从接驳台搬运 4 个工件到暂存台
17:59:26.365  补料完成: 4 个工件已在暂存台 (slot 1-4)
              job_processor: order started, jobs=4

槽位状态快照（补料后）:

设备	槽位	状态	JobID
所有设备	全部	EMPTY	0

暂存台分布:

暂存台槽位	JobID
1	916
2	917
3	918
4	919

阶段 1: CNC 加工 — Job 916/917 上料 (17:59:26 ~ 17:59:39)

T+0.0s   dispatch j916-s1-load_to_machine → machine 3, srcSlot=1
         robot worker: executing load_to_machine jobId=916
         → FetchWorkpieceFromTempStation(slot 1)
         → AllocateSlot(916) → slotNo=1 (Actor memory)
         → PlaceWorkpieceToMachine(3, slot 1)

T+3.4s   dispatch j917-s1-load_to_machine → machine 4, srcSlot=2
         robot worker: executing load_to_machine jobId=917
         → FetchWorkpieceFromTempStation(slot 2)
         → AllocateSlot(917) → slotNo=1 (Actor memory)
         → PlaceWorkpieceToMachine(4, slot 1)

Actor LOAD_COMPLETE → DB 槽位写入:

17:59:29.768  equipment 3 slot 1: EMPTY→OCCUPIED (job 916)
              job 916: PROCESSING, ON_EQUIPMENT, ref=3:1

17:59:33.177  equipment 4 slot 1: EMPTY→OCCUPIED (job 917)
              job 917: PROCESSING, ON_EQUIPMENT, ref=4:1

槽位状态:

设备	槽位	状态	JobID
CNC-1 (3)	1	OCCUPIED	916
CNC-2 (4)	1	OCCUPIED	917

暂存台: slot 1,2 被释放 (工件已上料到 CNC)，slot 3→918, 4→919

阶段 2: CNC 完成 + Exchange 换料 (17:59:39 ~ 17:59:51)

T+13.5s  MACHINE_DONE 信号 → actor-done-3
         Actor.handleSignal: 3:1 OCCUPIED→DONE
         DB: equipment 3 slot 1 → DONE (job 916)

T+13.6s  EventLoop: wakeJob(916) → 发现暂存台有 918 等待上料到同类设备 (CNC)
         → Exchange pair: unloadJob=916, loadJob=918
         dispatch j916-s1-exchange_full → machine 3, srcSlot=3

         robot worker: exchange_full
         → FetchWorkpieceFromTempStation(slot 3)  // 取上料工件 918
         → FindSlotByJobID(916) → slot 1
         → ReleaseSlot(1) + AllocateSlot(918)  // Actor atomic swap
         → ExchangeWorkpieceToMachine(3, slot 1) // 换料
         → PlaceWorkpieceToTempStation(slot 3)   // 放下料工件 916

T+16.5s  MACHINE_DONE 信号 → actor-done-4
         Actor.handleSignal: 4:1 OCCUPIED→DONE
         DB: equipment 4 slot 1 → DONE (job 917)

T+19.2s  EventLoop: wakeJob(917) → Exchange pair: unloadJob=917, loadJob=919
         dispatch j917-s1-exchange_full → machine 4, srcSlot=4

Exchange LOAD_COMPLETE DB 写入 (Actor, prevStatus=DONE):

17:59:45.526  equipment 3 slot 1: DONE→OCCUPIED (job 918)
              job 916: ON_BUFFER (已放回暂存台)

17:59:51.133  equipment 4 slot 1: DONE→OCCUPIED (job 919)
              job 917: ON_BUFFER (已放回暂存台)

槽位状态 (Exchange 后):

设备	槽位	状态	JobID
CNC-1 (3)	1	OCCUPIED	918
CNC-2 (4)	1	OCCUPIED	919

暂存台: slot 1→916, 2→917, 3→918(已上料), 4→919(已上料) → 916, 917 已完成 CNC，回到暂存台等待下一步

阶段 3: 高压清洗 — Batch 上料 (17:59:51 ~ 17:59:58)

T+24.8s  EventLoop: 916+917 CNC 步骤完成 → 下一步都是高压清洗 (machine 5)
         dispatch batch-916: [load_to_machine, load_to_machine, startup_washer]

         1) robot worker: load_to_machine jobId=916
            → FetchFromTempStation(slot 1)
            → AllocateSlot(916) → slotNo=1
            → PlaceWorkpieceToMachine(5, slot 1)

         2) robot worker: load_to_machine jobId=917
            → FetchFromTempStation(slot 2)
            → AllocateSlot(917) → slotNo=2
            → PlaceWorkpieceToMachine(5, slot 2)

         3) robot worker: startup_washer
            → StartupWasher() 触发清洗机启动信号

T+26.5s  MACHINE_DONE → actor-done-3 (job 918 CNC 完成)
         Actor.handleSignal: 3:1 OCCUPIED→DONE

         同时 CNC-2 job 919 也完成:
T+26.6s  MACHINE_DONE → actor-done-4
         Actor.handleSignal: 4:1 OCCUPIED→DONE

高压清洗机 Load DB 写入:

17:59:57.947  equipment 5 slot 1: EMPTY→OCCUPIED (job 916)
17:59:57.948  equipment 5 slot 2: EMPTY→OCCUPIED (job 917)

槽位状态 (清洗机刚上料):

设备	槽位	状态	JobID
清洗机 (5)	1	OCCUPIED	916
清洗机 (5)	2	OCCUPIED	917
CNC-1 (3)	1	DONE	918
CNC-2 (4)	1	DONE	919

阶段 4: 清洗机完成 + CNC Unload (17:59:58 ~ 18:00:05)

T+32.6s  清洗机 batch 完成信号 → actor-done-5 (触发两次, 每槽一次)
         Actor.handleSignal (batch=true):
         → 5:1 OCCUPIED→DONE, 5:2 OCCUPIED→DONE

T+32.6s  wakeJob(916), wakeJob(917)

         同时: 调度 CNC-1 unload (job 918)
         dispatch j918-s1-unload_to_buffer
         robot worker: unload_to_buffer jobId=918
         → FindSlotByJobID(918) → machine 3 slot 1
         → FetchWorkpieceFromMachine(3, slot 1)
         → PlaceWorkpieceToTempStation(slot 3)

T+35.1s  dispatch j919-s1-unload_to_buffer
         robot worker: unload_to_buffer jobId=919

DB 槽位更新 (Actor handleSignal batch + UNLOAD_COMPLETE):

18:00:02.913  equipment 5 slot 1: OCCUPIED→DONE (job 916)
18:00:02.913  equipment 5 slot 2: OCCUPIED→DONE (job 917)

18:00:01.354  equipment 3 slot 1: DONE→EMPTY (job 918, UNLOAD_COMPLETE)
18:00:04.759  equipment 4 slot 1: DONE→EMPTY (job 919, UNLOAD_COMPLETE)

槽位状态:

设备	槽位	状态	JobID
清洗机 (5)	1	DONE	916
清洗机 (5)	2	DONE	917
CNC-1 (3)	1	EMPTY	0
CNC-2 (4)	1	EMPTY	0

暂存台: 1→916, 2→917, 3→918, 4→919 (全部在暂存台)

阶段 5: 清洗机 Exchange + 检测线上料 (18:00:04 ~ 18:00:28)

T+38.5s  EventLoop: washer unload batch check → 发现 2 个 Done 工件
         dispatch batch-916: [exchange_full, exchange_full, startup_washer]

         1) exchange_full jobId=916
            → FetchFromTempStation(slot 3) // 取上料工件 918
            → ReleaseSlot(1) + AllocateSlot(918)  // 清洗机换料
            → ExchangeWorkpieceToMachine(5, slot 1)

         2) exchange_full jobId=917
            → FetchFromTempStation(slot 4) // 取上料工件 919
            → ReleaseSlot(2) + AllocateSlot(919)
            → ExchangeWorkpieceToMachine(5, slot 2)

         3) startup_washer → 启动清洗机

T+51.8s  处理 multi-action result:
         exchange load completed: job 918 → machine 5 slot 1 (prevStatus=DONE)
         exchange load completed: job 919 → machine 5 slot 2 (prevStatus=DONE)
         exchange action completed: 916→918, 917→919

T+51.9s  dispatch j916-s3-load_to_machine → machine 6 (检测线)
         robot worker: load_to_machine jobId=916
         → FetchFromTempStation(slot 1)
         → AllocateSlot(916) → slotNo=1
         → PlaceWorkpieceToMachine(6, slot 1)

Exchange + 检测线 Load DB 写入:

18:00:17.979  equipment 5 slot 1: DONE→OCCUPIED (job 918, prevStatus=DONE)
18:00:17.981  equipment 5 slot 2: DONE→OCCUPIED (job 919, prevStatus=DONE)

18:00:20.384  (job 916 检测线上料，见下方阶段6)

槽位状态 (Exchange 后):

设备	槽位	状态	JobID	备注
清洗机 (5)	1	OCCUPIED	918	新一轮清洗
清洗机 (5)	2	OCCUPIED	919	新一轮清洗
CNC-1 (3)	1	EMPTY	0
CNC-2 (4)	1	EMPTY	0
检测线 (6)	1	OCCUPIED	916

暂存台: 1→916(已取走), 2→917, 3→918(已上料), 4→919(已上料) → 916 在检测线上，917 还在暂存台

阶段 6: 检测线 + 清洗机并行 (18:00:18 ~ 18:00:37)

T+51.9s  dispatch j916-s3-load_to_machine → machine 6
         → 916 上检测线

T+56.8s  清洗机 batch 完成信号 → actor-done-5 (两次)
         wakeJob(918), wakeJob(919)

         调度: batch-918 [unload_to_buffer, unload_to_buffer]
         1) unload_to_buffer jobId=918 → machine 5 slot 1 → 暂存台 slot 3
         2) unload_to_buffer jobId=919 → machine 5 slot 2 → 暂存台 slot 4

T+57.8s  MACHINE_DONE → actor-insp-6 (检测完成，合格)
         EventLoop: handleInspectionDone 判定合格 → CompleteStep

T+61.6s  dispatch j916-s3-unload_to_buffer → machine 6
         → 916 从检测线下料到暂存台 slot 1

T+62.0s  清洗机 unload 结果处理:
         unload action completed: jobId=918
         unload action completed: jobId=919

T+66.0s  dispatch j916-s5-load_to_machine → machine 7 (去毛刺机)
         robot worker: load_to_machine jobId=916

T+68.4s  dispatch j917-s3-load_to_machine → machine 6 (检测线)
         robot worker: load_to_machine jobId=917

DB 槽位更新 (检测线信号 + 清洗机 UNLOAD_COMPLETE + 去毛刺 Load):

18:00:22.913  equipment 5 slot 1: OCCUPIED→DONE (job 918)
18:00:22.913  equipment 5 slot 2: OCCUPIED→DONE (job 919)

(检测线 inspection done — handleSignal 不写 DB，由 EventLoop CompleteStep 处理)

18:00:27.724  equipment 5 slot 1: DONE→EMPTY (UNLOAD_COMPLETE)
18:00:27.726  equipment 5 slot 2: DONE→EMPTY (UNLOAD_COMPLETE)

18:00:34.536  equipment 7 slot 1: EMPTY→OCCUPIED (job 916, LOAD_COMPLETE)

槽位状态:

设备	槽位	状态	JobID
检测线 (6)	1	OCCUPIED	917
去毛刺 (7)	1	OCCUPIED	916
清洗机 (5)	1	EMPTY	0
清洗机 (5)	2	EMPTY	0
CNC-1 (3)	1	EMPTY	0
CNC-2 (4)	1	EMPTY	0

阶段 7: 去毛刺完成 + 检测线完成 (18:00:36 ~ 18:00:57)

T+70.8s  MACHINE_DONE → actor-done-7
         Actor.handleSignal: 7:1 OCCUPIED→DONE (job 916)
         wakeJob(916) → dispatch j916-s5-unload_to_buffer

T+74.2s  dispatch j916-s6-load_to_machine → machine 8 (除锈清洗线)
         robot worker: load_to_machine jobId=916

T+74.8s  MACHINE_DONE → actor-insp-6 (917 检测完成)
         EventLoop: handleInspectionDone 判定合格

T+80.6s  dispatch j917-s3-unload_to_buffer → machine 6

T+82.8s  MACHINE_DONE → actor-done-8 (916 除锈清洗线完成)
         wakeJob(916)

T+84.0s  dispatch j916-s6-unload_to_buffer → machine 8

T+86.4s  dispatch j917-s5-load_to_machine → machine 7 (去毛刺)

T+88.8s  dispatch j918-s3-load_to_machine → machine 6 (检测线)

T+91.2s  dispatch j916-s7-scan_full → 扫码

T+91.8s  MACHINE_DONE → actor-done-7 (917 去毛刺完成)
         wakeJob(917)

DB 槽位更新:

18:00:36.913  equipment 7 slot 1: OCCUPIED→DONE (job 916, signal)
              (unload 后写 DB: EMPTY)

18:00:40.913  equipment 6 slot 1: inspection done (合格)

              equipment 8 slot 1: EMPTY→OCCUPIED (job 916, LOAD_COMPLETE)
18:00:48.913  equipment 8 slot 1: OCCUPIED→DONE (job 916, signal)
              (unload 后写 DB: EMPTY)

18:00:52.567  equipment 7 slot 1: EMPTY→OCCUPIED (job 917, LOAD_COMPLETE)

阶段 8: 流水线持续推进 (18:00:54 ~ 18:01:36)

T+88.8s  dispatch j918-s3-load_to_machine → machine 6
T+94.8s  dispatch j917-s5-unload_to_buffer → machine 7
T+98.2s  dispatch j918-s3-unload_to_buffer → machine 6
T+100.7s dispatch j917-s6-load_to_machine → machine 8
T+107.1s dispatch j918-s5-load_to_machine → machine 7
T+109.8s MACHINE_DONE → actor-done-8 (917 清洗完成)
T+111.5s dispatch j917-s6-unload_to_buffer → machine 8
T+113.1s MACHINE_DONE → actor-done-7 (918 去毛刺完成)
T+113.9s dispatch j918-s5-unload_to_buffer → machine 7
T+117.3s dispatch j918-s6-load_to_machine → machine 8
T+123.7s dispatch j919-s3-load_to_machine → machine 6
T+126.8s MACHINE_DONE → actor-done-8 (918 清洗完成)
T+127.1s dispatch j918-s6-unload_to_buffer → machine 8
T+129.5s dispatch j916-s9-mark_full → 打标

阶段 9: 后处理 — 扫码/打标/下料 (18:01:36 ~ 18:02:34)

T+129.5s 916 mark_full
T+133.1s MACHINE_DONE → actor-insp-6 (919 检测完成, 合格)

T+133.1s 916 unload_to_dock (Step 12 — 最后一步)
T+136.5s 916 finished via advanceStep → COMPLETED ✓

T+138.9s dispatch j919-s3-unload_to_buffer → 检测线
T+141.3s j917 scan_full
T+144.9s dispatch j919-s5-load_to_machine → 机器 7 (去毛刺)
T+152.7s j917 mark_full
T+156.7s MACHINE_DONE → actor-done-8 (...)
T+159.3s j917 unload_to_dock
T+161.7s 917 finished via advanceStep → COMPLETED ✓

T+161.8s j919-s5-unload_to_buffer → 去毛刺
T+164.1s j918 scan_full
T+168.7s j918 mark_full
T+173.3s j918 unload_to_dock
T+175.7s 918 finished via advanceStep → COMPLETED ✓

T+175.8s j919-s6-load_to_machine → 机器 8 (除锈清洗线)
T+181.4s j919-s6-unload_to_buffer
T+184.1s j919 scan_full
T+188.7s j919 mark_full
T+193.3s j919 unload_to_dock
T+196.7s 919 finished via advanceStep → COMPLETED ✓

===== 全部完成 =====

设备槽位状态变迁总结

CNC-1 (machine 3, 1 slot)

EMPTY → [load 916] → OCCUPIED(916) → [done signal] → DONE(916) → [exchange 918, prev=DONE] → OCCUPIED(918) → [done signal] → DONE(918) → [unload 918] → EMPTY

DB 写入序列:

EMPTY→OCCUPIED job=916 (LOAD_COMPLETE, Actor)
OCCUPIED→DONE job=916 (handleSignal, Actor)
DONE→OCCUPIED job=918 prevStatus=DONE (Exchange LOAD_COMPLETE, Actor)
OCCUPIED→DONE job=918 (handleSignal, Actor)
DONE→EMPTY currentJob=NULL (UNLOAD_COMPLETE, Actor)

CNC-2 (machine 4, 1 slot)

EMPTY → [load 917] → OCCUPIED(917) → [done signal] → DONE(917) → [exchange 919, prev=DONE] → OCCUPIED(919) → [done signal] → DONE(919) → [unload 919] → EMPTY

高压清洗机 (machine 5, 2 slots, batch)

Slot 1: EMPTY → [load 916] → OCCUPIED(916) → [batch done] → DONE(916) → [exchange 918, prev=DONE] → OCCUPIED(918) → [batch done] → DONE(918) → [unload 918] → EMPTY

Slot 2: EMPTY → [load 917] → OCCUPIED(917) → [batch done] → DONE(917) → [exchange 919, prev=DONE] → OCCUPIED(919) → [batch done] → DONE(919) → [unload 919] → EMPTY

Batch 信号处理: Actor.handleSignal 检测到 batch=true → MarkAllOccupiedDone() 一次性将所有 OCCUPIED 槽位 → DONE。两次信号（每槽一次 MACHINE_DONE 事件）但 batch 模式确保两槽同步完成。

内窥镜检测线 (machine 6, 1 slot, inspection)

EMPTY → [load 916] → OCCUPIED(916) → [inspection done, pass] → CompleteStep → [unload 916] → EMPTY
EMPTY → [load 917] → OCCUPIED(917) → [inspection done, pass] → CompleteStep → [unload 917] → EMPTY
EMPTY → [load 918] → OCCUPIED(918) → [inspection done, pass] → CompleteStep → [unload 918] → EMPTY
EMPTY → [load 919] → OCCUPIED(919) → [inspection done, pass] → CompleteStep → [unload 919] → EMPTY

检测设备特殊逻辑: handleSignal 不直接写 DONE 状态，而是由 EventLoop.handleInspectionDone 判定合格/不合格 → CompleteStep → AdvanceStep。

去毛刺机 (machine 7, 1 slot)

EMPTY → [load 916] → OCCUPIED(916) → [done signal] → DONE(916) → [unload 916] → EMPTY
EMPTY → [load 917] → OCCUPIED(917) → [done signal] → DONE(917) → [unload 917] → EMPTY
EMPTY → [load 918] → OCCUPIED(918) → [done signal] → DONE(918) → [unload 918] → EMPTY
EMPTY → [load 919] → OCCUPIED(919) → [done signal] → DONE(919) → [unload 919] → EMPTY

除锈清洗线 (machine 8, 1 slot)

EMPTY → [load 916] → OCCUPIED(916) → [done signal] → DONE(916) → [unload 916] → EMPTY
EMPTY → [load 917] → OCCUPIED(917) → [done signal] → DONE(917) → [unload 917] → EMPTY
EMPTY → [load 918] → OCCUPIED(918) → [done signal] → DONE(918) → [unload 918] → EMPTY
EMPTY → [load 919] → OCCUPIED(919) → [done signal] → DONE(919) → [unload 919] → EMPTY

Actor 槽位 DB 写入路径验证

操作	写入者	方法	条件更新
初次上料	Actor.handleMessage	LOAD_COMPLETE	`prevStatus: EMPTY→OCCUPIED`
Exchange 上料	Actor.handleMessage	LOAD_COMPLETE	`prevStatus: DONE→OCCUPIED`
完成信号	Actor.handleSignal	SignalDone	`Occupied→DONE`
下料清空	Actor.handleMessage	UNLOAD_COMPLETE	`Done→EMPTY`

关键验证点:

✅ 所有 equipment_slot 写入均由 Actor 完成 (无外部直接写)
✅ Exchange 场景下 prevStatus="DONE" 正确传递 (无 Empty→Occupied 的预期冲突)
✅ Batch 设备 (清洗机) 两槽同时 Done 后独立 Exchange
✅ UNLOAD_COMPLETE 在 guard 内写 DB (仅当 slotJobs 仍匹配时)
✅ 最终所有 equipment_slot 恢复 Empty

工件完成时序

工件	完成时间	耗时
916	18:01:42	2m 16s
917	18:02:07	2m 41s
918	18:02:21	2m 55s
919	18:02:33	3m 07s

总耗时: 3 分 7 秒 (4 个工件全部完成)

18 KiB Raw Blame History Unescape Escape

Mockrun 工件 Action 与设备槽位状态时序分析

设备-ID 映射

工艺流程 (产品类型 1)

完整时序分析

阶段 0: 系统初始化 + 补料 (17:59:06 ~ 17:59:26)

阶段 1: CNC 加工 — Job 916/917 上料 (17:59:26 ~ 17:59:39)

阶段 2: CNC 完成 + Exchange 换料 (17:59:39 ~ 17:59:51)

阶段 3: 高压清洗 — Batch 上料 (17:59:51 ~ 17:59:58)

阶段 4: 清洗机完成 + CNC Unload (17:59:58 ~ 18:00:05)

阶段 5: 清洗机 Exchange + 检测线上料 (18:00:04 ~ 18:00:28)

阶段 6: 检测线 + 清洗机并行 (18:00:18 ~ 18:00:37)

阶段 7: 去毛刺完成 + 检测线完成 (18:00:36 ~ 18:00:57)

阶段 8: 流水线持续推进 (18:00:54 ~ 18:01:36)

阶段 9: 后处理 — 扫码/打标/下料 (18:01:36 ~ 18:02:34)

设备槽位状态变迁总结

CNC-1 (machine 3, 1 slot)

CNC-2 (machine 4, 1 slot)

高压清洗机 (machine 5, 2 slots, batch)

内窥镜检测线 (machine 6, 1 slot, inspection)

去毛刺机 (machine 7, 1 slot)

除锈清洗线 (machine 8, 1 slot)

Actor 槽位 DB 写入路径验证

工件完成时序

18 KiB

Raw Blame History