SunYF
a2afd2f6dc
- MES(B): 工单/BOM/备料/工序字典/PLC下发/拧紧/扫码报工/半成品/AGV/追溯逻辑，WMS与海康RCS客户端，看板Redis缓存API(概览/设备/进度/报警/趋势)+SSE - WMS(C): JWT滑动续签、Excel导入、盘点、内部API、种子数据、独立Postgres配置 - WMS客户端(E): Go网关8891反向代理+内嵌Vue3十页 - 工位终端(D): SQLite本地缓存+模拟拧紧源+内嵌Vue3页面 - Dashboard(A): 看板数据改接MES内部缓存API，SSE实时刷新+vite代理 - 清理各项目球形磨遗留代码，新增部署手册.md
290 lines
8.5 KiB
Go
290 lines
8.5 KiB
Go
package svc
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import (
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"context"
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"database/sql"
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"fmt"
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"log/slog"
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"time"
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"bj_power_mes/constants"
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"bj_power_mes/ent"
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"bj_power_mes/internal/alarm"
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"bj_power_mes/internal/config"
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"bj_power_mes/internal/db"
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"bj_power_mes/internal/eventbus"
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"bj_power_mes/internal/eventlog"
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"bj_power_mes/internal/mock"
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"bj_power_mes/internal/plc"
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"bj_power_mes/internal/preload"
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"bj_power_mes/internal/processor"
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"bj_power_mes/internal/processor/eventloop"
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"bj_power_mes/internal/processor/scheduler"
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"bj_power_mes/internal/processor/tool"
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"bj_power_mes/internal/robot"
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"bj_power_mes/internal/sse"
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"bj_power_mes/internal/wmsstock"
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"bj_power_mes/internal/hikrcs"
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"bjhardman.cn/bjhardman/mom"
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"github.com/zeromicro/go-zero/core/stores/redis"
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)
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type ServiceContext struct {
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Config config.Config
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RedisClient *redis.Redis
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EntClient *ent.Client
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DB *sql.DB
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SSEHandler *sse.Handler
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PLCManager *plc.Manager
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RobotManager *robot.Manager
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RecipeLoader *processor.RecipeLoader
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OrderProcessor processor.OrderProcessorInterface
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EventLoop *eventloop.ProductionEventLoop
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EventBus eventbus.Bus
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EventLogWriter *eventlog.EventLogWriter
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SSEBridge *sse.EventBridge
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RecoveryCoordinator *eventloop.RecoveryCoordinator
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Mom *mom.Mom
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EquipUploader *processor.EquipUploadService
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WmsClient *wmsstock.Client
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AgvClient *hikrcs.Client
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}
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func NewServiceContext(c config.Config) *ServiceContext {
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rc := redis.MustNewRedis(c.Redis)
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entClient, dbConn := db.MustNewDB(c.Database)
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//tools.EnsureDataInitialized(context.Background(), entClient)
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preload.Init(entClient)
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preload.InitProductTypeCategories(entClient)
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// Q9 种子数据：12 道工序字典（表为空时才写入）
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preload.SeedProcessDict(entClient)
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// 事件总线：始终 LocalBus（单进程模式，不再支持 RedisBus）
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bus := eventbus.NewLocalBus()
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slog.Info("svc: using LocalBus for event bus")
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alarmSvc := alarm.NewService(entClient, bus)
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sseHandler := sse.NewHandler()
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var plcManager *plc.Manager
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if c.Mock.Enable {
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plcManager = plc.NewManager(mock.NewMockPLC())
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} else {
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plcManager = plc.Build(c.Plc, bus)
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}
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// Mock 模式：清空旧数据，避免恢复逻辑干扰
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if c.Mock.MockRun {
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ctx := context.Background()
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entClient.Job.Delete().ExecX(ctx)
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entClient.WorkOrder.Delete().ExecX(ctx)
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slots, _ := entClient.EquipmentSlot.Query().All(ctx)
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for _, s := range slots {
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entClient.EquipmentSlot.UpdateOneID(s.ID).
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SetStatus(constants.SlotStatus_Empty).
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ClearCurrentJobId().
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ClearOccupiedAt().
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ExecX(ctx)
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}
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dockSlots := entClient.DockSlot.Query().AllX(ctx)
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for _, d := range dockSlots {
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entClient.DockSlot.UpdateOneID(d.ID).
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SetStatus(0).
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ClearCurrentJobId().
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ClearWorkOrderId().
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ClearWorkpieceTypeId().
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ExecX(ctx)
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}
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slog.Info("svc: mock mode, cleared old data")
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}
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robotManager := robot.MustNewManager(entClient, plcManager, sseHandler, alarmSvc)
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robotCtrl, robotExist := robotManager.GetRobot()
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if !robotExist {
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slog.Warn("svc: robot not available, stations will run without robot actions")
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}
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dbState := eventloop.NewDBState(entClient)
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scanner := tool.NewScannerTool(robotManager)
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marker := tool.NewMarkerTool(robotManager)
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recipeLoader := processor.NewRecipeLoader(entClient)
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sched := scheduler.DefaultScheduler()
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// 提前声明供 Actor 的 OnDone/OnInspect 闭包捕获（EventLoop 随后创建）
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var eventLoop *eventloop.ProductionEventLoop
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line, err := processor.BuildProductionLine(context.Background(), entClient, dbState, plcManager.GetPlc(), robotCtrl,
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func(machineID, slotNo, jobID int) {
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if eventLoop != nil {
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eventLoop.Send(eventloop.EventLoopMessage{
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ID: fmt.Sprintf("actor-done-%d-%d", machineID, time.Now().UnixNano()),
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Type: eventloop.EvtMachineDone,
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Payload: map[string]any{
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"machineId": machineID,
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"slotNo": slotNo,
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"jobId": jobID,
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},
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})
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}
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},
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func(machineID int, pass bool) {
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if eventLoop != nil {
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eventLoop.Send(eventloop.EventLoopMessage{
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ID: fmt.Sprintf("actor-insp-%d-%d", machineID, time.Now().UnixNano()),
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Type: eventloop.EvtMachineDone,
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Payload: map[string]any{
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"machineId": machineID,
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"inspectionPass": pass,
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},
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})
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}
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},
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func(machineID int) {
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if eventLoop != nil {
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eventLoop.SendScheduleTick()
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}
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},
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sseHandler,
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)
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if err != nil {
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slog.Error("svc: build production line failed", "error", err)
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return nil
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}
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orderProcessor := processor.NewJobProcessor(
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entClient, line.Actors, bus, scanner, marker, robotCtrl, robotManager, line.TempStore,
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)
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worker := processor.NewRobotWorker(entClient, robotCtrl, line.Actors, line.Stations, scanner, marker)
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// MOM 客户端初始化（必须在 EventLoop 构造之前）
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var momClient *mom.Mom
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if c.Mom.Enable {
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var err error
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momClient, err = mom.New(c.Mom.MomConf)
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if err != nil {
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slog.Error("svc: mom init failed", "error", err)
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}
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}
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// DockStateReader adapter
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var dockReader eventloop.DockStateReader
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if robotCtrl != nil {
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dockReader = dockStateAdapter{ctrl: robotCtrl}
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}
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momBiz := eventloop.MomBizConfig{
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InstoreType: c.Mom.InstoreType,
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}
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eventLoop = eventloop.NewProductionEventLoop(
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entClient, worker, line.Actors, line.TempStore, sched,
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bus, orderProcessor, orderProcessor.GetReplenisher(),
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plcManager.GetPlc(),
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momClient, c.Mom.MomConf, momBiz, dockReader,
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)
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eventLoop.SetOnDockChange(func() {
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sseHandler.Emit(sse.EventDockDataUpdate, "{}")
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})
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orderProcessor.SetEventLoop(eventLoop)
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go line.SignalRouter.Run(context.Background(), 1*time.Second)
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recoveryCoordinator := eventloop.NewRecoveryCoordinator(entClient, bus, orderProcessor)
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if err := bus.Start(context.Background()); err != nil {
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slog.Error("svc: bus start failed", "error", err)
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}
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// 事件日志写入器
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eventLogWriter := eventlog.NewEventLogWriter(entClient, 20, 1000)
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eventLogWriter.Start(context.Background())
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bus.SubscribeAll(func(ctx context.Context, evt eventbus.Event) error {
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eventLogWriter.Write(evt)
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return nil
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})
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// SSE 桥接器
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sseBridge := sse.NewEventBridge(bus, sseHandler)
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// 启动恢复
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recovered, pendingOrderIDs, manualActions, err := eventloop.NewDBState(entClient).RecoverOnStartup(context.Background())
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if err != nil {
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slog.Error("svc: startup recovery failed", "error", err)
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} else {
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slog.Info("svc: startup recovery complete", "recoveredJobs", recovered, "pendingRecovery", len(pendingOrderIDs), "manualActions", len(manualActions))
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eventLoop.SetRecoveryPending(pendingOrderIDs)
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// 通知前端：启动时发现的不一致项需要人工确认
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for _, ma := range manualActions {
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orderID := 0
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if ma.OrderId != nil {
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orderID = *ma.OrderId
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}
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bus.Publish(context.Background(), eventbus.NewManualActionCreatedEvent(
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ma.ID, string(ma.ActionType), orderID,
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))
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}
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}
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// 从 DB 恢复所有 Actor 槽位状态（设备 + 暂存台）
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eventLoop.InitActorsFromDB(context.Background())
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// 启动事件循环
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go eventLoop.Run(context.Background())
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// 设备数据每日上传任务（仅 MOM 启用时）
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var equipUploader *processor.EquipUploadService
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if momClient != nil {
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equipUploader = processor.NewEquipUploadService(
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dbConn, momClient, c.Mom.EquipUploadHour, c.Mom.EquipUploadDeviceTypes,
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)
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equipUploader.Start(context.Background())
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}
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slog.Info("service context: initialized",
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"mock", c.Mock.Enable,
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"stations", len(line.Actors),
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)
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svcCtx := &ServiceContext{
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Config: c,
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SSEHandler: sseHandler,
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RedisClient: rc,
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EntClient: entClient,
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DB: dbConn,
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PLCManager: plcManager,
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RobotManager: robotManager,
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RecipeLoader: recipeLoader,
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OrderProcessor: orderProcessor,
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EventBus: bus,
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EventLogWriter: eventLogWriter,
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SSEBridge: sseBridge,
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EventLoop: eventLoop,
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RecoveryCoordinator: recoveryCoordinator,
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Mom: momClient,
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EquipUploader: equipUploader,
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WmsClient: wmsstock.New(c.Wms.BaseURL, c.Wms.Token),
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}
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if !c.AgvRcs.Sim && c.AgvRcs.BaseURL != "" {
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svcCtx.AgvClient = hikrcs.New(c.AgvRcs.BaseURL, c.AgvRcs.AppKey, c.AgvRcs.AppSecret, c.AgvRcs.Version)
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}
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return svcCtx
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}
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// dockStateAdapter 将 robot.Controller 适配为 DockStateReader
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type dockStateAdapter struct {
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ctrl *robot.Controller
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}
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func (a dockStateAdapter) ReadDockStates(ctx context.Context) ([]bool, error) {
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if a.ctrl == nil {
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return nil, fmt.Errorf("controller not available")
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}
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return a.ctrl.DockStates()
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}
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